Thanks gentlemen... I'll do a FEM on it. Just peaked my curiosity. The HSS is 3/8" wall thickness and the transverse plate is BAR 5/8" x 6 with 1/4" fillet weld all around (I'checked with the fabricator to confirm he has the clearance to weld).
I haven't finished my SMath program yet, but that was one of the concerns I had. I'll be looking at AISC as part of the work. I still have to include axial loading and clip angle design.
I don't like using mesh; if used it should be sawcut like normal rebar. Also if used it should be in flat sheets, not rolled and should be chaired like normal rebar.
The most important thing about sawcutting is the timing... it should be done 4 to 6 hours after finishing (no ravelling of aggregate). 24 hours is too long. You can sawcut earlier if you use a Sofcut saw that helps prevent ravelling.
I have an unusual canopy connection with W12x30 beams framing into an HSS 8x8x0.375 column. They connect at different levels. There is a continuation of the beam on the opposite side of the column. I'm planning to field weld 5/8" end plates on the beam ends to the face of the columns as shown...
China is leaving the US behind in many areas...
https://www.aljazeera.com/news/2025/4/8/clean-energy-surges-globally-but-has-yet-to-replace-fossil-fuels-report
That core provided a huge eccentricity. In addition, there was almost no redistribution. Reinforcing may not have been as continuous as it could have been.