Continue to Site

Eng-Tips is the largest engineering community on the Internet

Intelligent Work Forums for Engineering Professionals

  • Congratulations pierreick on being selected by the Eng-Tips community for having the most helpful posts in the forums last week. Way to Go!

Recent content by ManicalEngineer

  1. ManicalEngineer

    Nitrogen as replacement for CO2 in shielding gas mix for MIG

    Good Morning! Recently I've been considering (after nearly experiencing a CO2 shortage that would have shut us down) if it would be possible to substitute N2 for CO2 in a shielding gas mix. We currently use Aragon & CO2. We weld mostly A36 Plate and A500 tube. Is this a bad idea? Why? What...
  2. ManicalEngineer

    Cracks Appear in Structural Tube When Welded

    @Once - That's a great resource and good to know! Thanks for sharing! @TugboatEng - Yeah we are working on getting feedback from the tube mill about their impression of what the cause is.
  3. ManicalEngineer

    Cracks Appear in Structural Tube When Welded

    @Once - Its not galvanized, no coatings, but those links might be good to have for future information. We do sometimes produce product that is galvanized. Thanks,
  4. ManicalEngineer

    Cracks Appear in Structural Tube When Welded

    @EdStainless - We didn't find the cracks till we welded it in to a larger assembly, if the cracks had been noticed before hand we would have surely rejected it. As far as our requirements, we call out A500 Grade B for the part, we don't by the material just the finished part that goes in to our...
  5. ManicalEngineer

    Cracks Appear in Structural Tube When Welded

    Sorry should have included the crack location in my original post, they are occurring on the outside corners of the tube, always on the weld seam side (weld seam of the tube not our weld). I've added two pictures, they are close up to highlight the cracks. Thanks,
  6. ManicalEngineer

    Cracks Appear in Structural Tube When Welded

    Good Afternoon! I work for a company that uses a lot of structural tube in our product. Recently we had some 4" X 6" X 1/2" A500 Grade B tubing show cracks after welding, a number of these cracks are away from the weld site. I've spent sometime thinking about this, my weld lead (25+ years...
  7. ManicalEngineer

    Joint Gusset Analysis

    We are analyzing a joint and are uncertain about our method of choice. I've attached an image. The vertical member is considered fixed at the upper end, we've decide to take a section through the gussets (Section O-O). We've assumed that our moment arm is the distance from the neutral axis of...
  8. ManicalEngineer

    Threaded Hole Stress Concentration - Bending Stress

    Thanks everyone for your input, it was extremely valuable!
  9. ManicalEngineer

    Threaded Hole Stress Concentration - Bending Stress

    WARose, Thanks for your response! It matters because we have a specific Strength Factor (3) we need to hit for certification through our trade association/product certification organization. They require calculations for all components in the load path. Thanks again
  10. ManicalEngineer

    Threaded Hole Stress Concentration - Bending Stress

    Good Afternoon, My co-worker and I are working on an analysis that includes a steel tube in bending & axial loading. This tube has two threaded holes through one side (to fasten a small piece of rubber). The section of interest for this particular analysis is through the center line of the...

Part and Inventory Search