Continue to Site

Eng-Tips is the largest engineering community on the Internet

Intelligent Work Forums for Engineering Professionals

  • Congratulations SDETERS on being selected by the Eng-Tips community for having the most helpful posts in the forums last week. Way to Go!

Thoughts about this weird microscopic corrosion

BoxOhJelly

Materials
Feb 26, 2025
5
Hello forum, interested to hear what thoughts y'all may have about this really weird looking corrosion I found.

Parts are thin wall 304L stainless tubing, annealed. They get filled with good ole tap water but failures are very random, sometimes they'll last a few days, sometimes a few months or even a few years. Some don't fail at all.

I've seen a good number of failures so far, but I have only seen this phenomenon once before back in October and now again this week so here I am asking about it.

First particular instance, it was filled for 3 hours before leak was discovered.
first occurrence.jpeg
Second particular instance, only info I have is that it leaked 19 days after installation.
second occurrence.jpeg

My first thought was preferential dissolution of cementite/ferrite in pearlite because of the lamellar kind of look to it but then I remembered this is austenitic. My other idea was slip bands or twinning, something along the lines of higher stressed regions, corrosion starts on areas with the highest energy, but I just dont think that's right (too small of a pattern to be twinning, and the tubes are not under any external stresses besides simply existing, and they're annealed so shouldn't be any residual stresses). The tubes can vary in length though these were both 72 inches long, different spots along the tube, not near the weld seam, not the same water between these two occurrences.

Appreciate any and all thoughts you peeps may have!

-BoJ
 
Replies continue below

Recommended for you

What is the origin of the 304L tubes? Carry out chemical analysis of the tubes to ensure that the onus is only on the water.
 
Have you considered treating your hydro test water with a corrosion inhibitor? Sodium nitrite based inhibitors work well for preventing corrosion as the system air dries. Save the water for re-use.
 
You need to look at some tubes before they are used.
My hunch is that impurities were on the surface when the tubing was annealed.
You say tap water, but that is very wide range of possibilities.
I have seen chlorides and/or MIC take out 304 in hours if there was a problem with the original material.
With good material it is usually at least a few days.
 

Part and Inventory Search

Sponsor