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'Set-in vs set-on' strikes back! 1

ElCidCampeador

Mechanical
May 14, 2015
274
Hello, I've read many threads in this forum about set-in/set-on nozzles and what is the "best" solution for a pressure vessel.
I usually design according ASME VIII Div.1 but this code seems not to suggest a preference for a insert or a set-on configuration as long as you follow figure UW-16.

But from a "SIF" point of view, it seems to me that a set-on weld is worse than inserted. Do you know any research paper or standard that I can read about?

I've read B31J (which was appendix D of ASME B31.3) , e.g. table 1-1, but I don't understand sketch shown and "Run SIF" defined. What am I supposed to take away from all this? Please help me, thank you.
 
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You can have a look at note (8) of B31J. Looks like from the first sentence that insert are better for SIF, since you automatically multiply them by 0.7.
 
You can have a look at note (8) of B31J. Looks like from the first sentence that insert are better for SIF, since you automatically multiply them by 0.7.
mmm I don't understand where you can see the difference between insert and not. This note refers to figure 1-3 which is very general and not regarding a difference between type of weld but more about "shape" of the joint...
 
Example: shell thickness 200 mm, nozzle NPS 2.
How do you design this weld?
 
In table 1.1, 2.3, if you look at the schema there is a radius r2 for the insert nozzle. Under it there is a direct reference to note 8, which is not the case for the set-in nozzle. That's why i though this note was only for insert nozzle, but i think you're right it is more general than that. So i guess SIFs are the same for set-in or insert, so probably no difference in design between both.
 
Example: shell thickness 200 mm, nozzle NPS 2.
How do you design this weld?
Simple: I input dimensions in my software, I guess a weld dimension, then if software whines I change weld dimensions until it works! :)

In table 1.1, 2.3, if you look at the schema there is a radius r2 for the insert nozzle. Under it there is a direct reference to note 8, which is not the case for the set-in nozzle. That's why i though this note was only for insert nozzle, but i think you're right it is more general than that. So i guess SIFs are the same for set-in or insert, so probably no difference in design between both.
I've read that set-in can manage higher stresses than set-on...so is this not related to SIF?
 
@ ElCidCampeador

I do not know if you really understand the difference.
a)Did you understand my example?
b)Why the SIF is the same in set-in and set-on nozzle attachment, as you say?
c)Why do you mix ASME VIII Div 1 (pressure vessel) with ASME B31.3 (piping)?
d)Why not read ASME VIII Div. 2?
e) Why do not you mention about welding and NDE?
 
I've read that set-in can manage higher stresses than set-on...so is this not related to SIF?
I don't see any difference in the calculations or SIF if your weld is integral (full penetration) and dimensions are essentially the same. If you also performed lamination check beneath the set-on nozzle and it is acceptable, then no strength reduction there.
 
Nobody mentions NDE, do you think it's not necessary?
SIF calculation without NDE?
 
@ RadiateurFou
See again my Example
"Example: shell thickness 200 mm, nozzle NPS 2.
How do you design this weld?"

You need to read more about pressure vessels. I don't know what NDE means to you.
 
Now I'm sure you don't understand what Nondestructive Examination is.
 
Set-on nozzles typically have additional NDE requirement from Owners where you have to ensure there is no lamination or defects on the parent base metal beneath the set-on nozzle. See 4.7.1.2. and 4.7.1.3. of IOGP S-619.
 
@ RadiateurFou

Using the forum is an easy way to avoid reading in depth and not making the effort to search through the codes.

I use my time to help you for free, but you don't show the slightest effort as an engineer to understand. You are very comfortable and don't like effort.
 
Do you consider that the Visual Examination is not an NDE?
 

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