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Thank you EdStainless. I see the aspect ratio is limited to 1:1.16. The tubing I have is 1:1.5. Is the ratio a process limitation?

I recently reverse engineered a relatively simple product and found a key component was a set of precision rectangular tubes that served as the structure for a telescoping actuator. The tubes were steel and used thin plastic bushings as the bearing surfaces between the tubes. They were nested...