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Thanks everyone... Kenvlach is right, I was looking for support. Spector, also right on the money. To fill out the description of how we operate the boilers: We run continuously but we are a farm and we have a season. So the boilers do get shut down for weeks at a time. Our owner is also an...

Sorry. They are natural gas fired boilers operating on a continuous basis.

We have a couple of Cleaver Brooks 250hp boilers. They are fire backs dating from about 1969. We spend about $5000. per year for each boiler on major repairs, ie. tube replacement, crack repair, refractory. From the aspect of justifying replacement of these boilers, does anyone have a feel...