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Thanks EdDanzer I had expected the small clearance that is why i figured it would be very expensive to manufacture to small tolerances. I had not considered contamination. Now i have yet another support for the keyhole method. I got support from some of the "bosses" for the keyhole method...

EdDanzer why do you not recommend the bayonet system?

The Machinery's handbook has the formulas you need. (p 657 in the 27th edition).

Thanks for all your varied suggestions. I have been looking and thinking about the various suggestions. all having pluses and minuses. The vclamps are great for piping but I worry about using them for a cantelevered support. I really like some of Mikehallorans ideas but need clarification on...

I have been asked to design a quick connection between a "part" and a rotary positioner. Currently the parts connect on a flange with 6 screws (3/8" unc)on a 11.38" diameter. The "part" is cantelevered and weighs less than 100lbs. The "boss" wants something like a bayonet connection or...