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  1. 4872

    AWS D1.1 Table 4.5 # 34-Essential Variable require requalification

    Dear Friends Pls provide best possible clarification/definition asap Code- AWS D1.1 Year 2010 The omission, but no inclusion, of backing or backgouging 1st i prfer to break it up 1- Omission of backing or backgouging- If PQR qualified with backing ( backing weld/backing strip/metallic strip) or...
  2. 4872

    AWS D1.1 Table 4.5 # 13- Process Parametres

    Dear Experts Onsite AC & DC current used- Root using LB52U x AC for better penetration- 1 WPS(AC) & Fill/Cap- using LB52 x DC using another WPS(DC).Weld Process-SMAW So 2 diffrernt WPS with varying AC/DC Variables used for welding this T-K-Y Joints. Based on Table 4.5 # 13- straightway it is...
  3. 4872

    AWS D1.1/ASME SEXT IX- PQR Hardness Value exceeds allowable range

    Base Material - ASTM A131- EH36 x 25.4mm (Thk) x Single V Weld Process - SMAW / Weld Position - 3G-Uphill All Mechanical Tests & Impact Testing( -20 deg celcius ) passed. But Hardness Value exceeds allowable range Query:- 1) Is it mandatory( AWS D1.1 / ASME Sect IX )to conduct Hardness Test? 2)...
  4. 4872

    AWS D1.1 Table 4.5 # 31- Qualification Range & Limitation

    Dear Sir That means I can include all joint type/groove with given joint types and grooves detail in ONE WPS attached with qulaified PQR ( with/without CVN Test Results . Based on newly prepared WPS complying to essential and supplementary variables(if CVN reqd) to weld all joints with given...
  5. 4872

    AWS D1.1 Table 4.5 # 31- Qualification Range & Limitation

    Dear Sir Presently I have qualified PQR with Single V welded in 3G Position Undergone all reqd mechanical test including Impact Test at -20 deg celcius succesfully. Base Mat- ABS Grade EH36 x 25.4mm Thk. Filler Metal used - Kobelco LB52-E7016. QUERY:- Based on Table AWS D1.1-Ed 2008-4.5 # 31-...
  6. 4872

    AWS D1.1Ed-2008-4.1.3.2-Tack Welder Qualification

    Dear Friends AWS D1.1Ed-2008-4.1.3.2-Period of Effectiveness 1) Code clearly says tack-welder's qualification valid indefinitely for the process and positions qualified for. 2) We also use "Low Levy 3G-SMAW-max. thk qualified is 10mm" qualified welders as tack-welders only. Their qualification...
  7. 4872

    API 5L X65Q PQR Qualification

    Dear Friends Applicable Codes - ASME Section IX & ASME B31.3 Weld Process - GTAW / SMAW Test Positions - 2G & 5G separately Base Material - API 5L X65Q x 30mm thk. I have to know acceptable Min. / Max. Hardness Value after PWHT. Client Spec refer NACE MR 0175 which i dont have Can shine some...
  8. 4872

    Welding B16.47A Weld Neck Flange x DH36

    Dear Friends Possible Weld Process want to weld Tubular Tube to Flange-Butt 1) Please send Properties of B16.47 A-Series 900. Weld Process - GTAW x SMAW / or GTAW / FCAW or FCAW. Appreciate if someone advise suitable consumable. Thanks Ganesan
  9. 4872

    6G Welder Qualification Range

    Dear Friends Weld Process - SMAW We have 6G welders qualified - using F4 & F5 Filler Metal groupings. Q1 - Can My F4 welder weld stainless Steel base meterial ising F5 Filler Metal? Q2- Is my Welder qualified with F5 Filler metal qualified to weld using F4 to F1 Filler Metals Appreciate...
  10. 4872

    Duplex SS -PQR Qualification

    Dear Friends I was asked to prepare WPS for Duplex Stainless Steel varies from 1" to 8" x Min Thks 5mm to 38mm. Impact Value -40 deg celcius Process - ROOT and Hot pass - GTAW / Fill & Cap-SMAW Pls guide me in preparing Proposed WPS complyimng to ASME Sect IX-QW-403.6 & QW-451 Thanks
  11. 4872

    T-Y-K -6GR WPS/PQR Qualification

    Dear Friends Is it mandatory or option to conduct Mock-Up Test( AWS D1.1-4.12.4.1) in qualifying PQR for 6GR-T-Y-K? Thanks
  12. 4872

    Base Material Requirements for 6GR-T-Y-K PQR

    Dear Friends I want guidance in qualifying PQR Applicable Code AWSD1.1. 6GR Test Position- API 5L X52 Pipe used( Group II- Impact Test Reqd.) Question - 1) Is it mandatory to do mock-up test? 2) Is there any base material limitations for preparing macro specimen. Thanks
  13. 4872

    T-Y-K -6GR WPS/PQR Qualification

    Dear Friends Applicable Code- AWS D1.1. tEST pOSITION -6GR. 1)For full Mech. Test/Impact Energy-6GR-Mat. API 5L X52-Group II Mat used 2) For Macro - EH36-Group Material II used. In which clause as per AWSD1.1 it is allowed? Appreciate prompt answer
  14. 4872

    Is it acceptable according to AWS D1.1?

    Dear Friends Applicable Code - AWS D.1.1- Sect 4 Part B-Table 4.8. In Module Skid Fabrication European Steel- S355JR, S275JR,A355JO used( Unlisted Material in AWS D.1.1). Is it right/appropriate to use WPS/PQR Qualified using EH36 as base material? If acceptable, pls advise ref. section of the...
  15. 4872

    ASME B31.3- MPI/LPT on Process Piping Butt Welds

    Hi, Rneil, Yes mentioned in the latest ISO Drawings. Job concluded based on Rev 3 which only require to comply with ASME B31.3.But Rev. 4 calls for 20% RT(same as in earlier rev.& Done) + 5%MPI on butt welds Reinstament done and commissioning completed. That's the reason. I want to confirm if...
  16. 4872

    ASME B31.3- MPI/LPT on Process Piping Butt Welds

    Dear Friends Base Material - CS & SS - Process Piping - Dia range from 2" to 6". Weld Porcess - GTAW(Root) SMAW (the rest ). Based on what I've understood above code does not call for MPI/LPT on Butt/Girth Welds. I've done RT as as required in Project approved NDT Plan. Can some one guide to...
  17. 4872

    Is MPI Mandatory for Group P1 Material after PWHT

    Dear Sir You are absolutely right. It is only talk about P-Nos- 3,4,5 material eaxmination required after PWHT. I assume P1 Material does require any NDT AFTER Stress Relief. Do you agree with me? Thanks
  18. 4872

    Is MPI Mandatory for Group P1 Material after PWHT

    Dear Mr.SJones Yes, Based on Para 341.3.1a- I did not carry out MPI. I want to confirm if my understanding is indeed correct. If is mentioned in any other section, pls advise me Thanks
  19. 4872

    Is MPI Mandatory for Group P1 Material after PWHT

    Dear Friends Project - Conversion of Tanker Vesel into FPSO Platform Material Group 1- ASTM A106-B x 6" x 21.95thk ( Process Piping ) Weld Process - GTAW / SMAW. Applicable Code-ASME B31.3 Upon completion of PWHT/Hardness Test , RT Done- It passed. Did not do MPI. The purpose of MPI is to detect...
  20. 4872

    ASME B31.3-PWHT on the same joint twice

    Dear Friends Material - ASTM A106/A3 I've been going through ASME B31.3 Chapter VI- Try to confirm extent of MPI if any required beside RT/UT for Process Piping Butt Welds. If MPI required, please advise respective section(s). I've concluded RT as per ABS Rules.ABS Rules do not require MPI...
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