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  • Users: ddowns46
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  1. ddowns46

    Using a Capacitive Proximity Sensor as an Analog Distance Sensor?

    I am working on an Arduino PID control project and I want to use a capacitive sensor for detecting the distance between a target and a steel plate. I need the output signal from the sensor to be analog so that I can use it to measure the distance. For some reason I am having difficulty finding a...
  2. ddowns46

    Hot Mold Investment Casting - Sprue Design

    Hi All, I am working on the design of a machine that will automate the investment casting process for small aluminum parts (ZA-8 alloy). From all the investment casting that I've done, I've always used a fairly large and tall sprue because I was pouring molten aluminum into a room temperature...
  3. ddowns46

    Analog Inductive Sensor for Constant Height Offset?

    I'm a mechanical engineer by trade and don't have a lot of experience with inductive sensors. What I want to do is a use an analog output inductive sensor (something like the Fargo S6108) mounted to a vertical slide controlled with a stepper motor so that the analog sensor is used to make...
  4. ddowns46

    Maximum Angle for Rod Moving Up Ramp

    This should be a pretty simple problem I just can't remember from my college physics days how to solve this. Basically a steel rod with a ball end is inserted into a vertical bore that is fixed. This vertical bore is rigidly mounted and moves in the positive X direction so that the ball end on...
  5. ddowns46

    Galvanic Corrosion in Tap Water?

    Hi Guys, I have an aluminum tray with a drop-in steel structure that sits at room temperature. The tray will be filled with just plain tap water and the steel and aluminum are untreated for corrosion. Will there be a galvanic cell formed between the aluminum and the steel if there is no...
  6. ddowns46

    How to calculate a dynamic load due to changing acceleration at the end of a cantilever?

    I am working on an application that involves a cantilevered tube. At one end the tube is fixed to a roller assembly that can move the entire cantilevered tube along another tube that is 90 degrees to the cantilevered tube. Think of a T where the middle I is the cantilever tube and it can move...
  7. ddowns46

    Single deep groove ball bearing, radial load offset from bearing centerline

    I have an application where a roller chain sprocket hub is supported by a single deep groove ball bearing that is supported by a 20mm shaft. In order to get the sprocket tooth count to a low enough number to support the application, the sprocket is situated adjacent to the ball bearing (to...
  8. ddowns46

    Using equally sized single acting hydraulic cylinders to transfer motion (i.e. master and slave)

    I'm working on tool that incorporates a machining slide that is positioned by a hydraulic cylinder. This hydraulic cylinder will be actuated by an identical hydraulic cylinder driven by a crankshaft ~20 feet away. If the master cylinder being run by the crankshaft compresses 1" per revolution...
  9. ddowns46

    Minimum raceway hardness for lightly loaded needle roller bearing

    Hi all, this is my first post here. I am looking for some advice. I have an application that requires the use of a 1" needle roller bearing, .75" wide. This bearing is being used as a pilot bearing similar in function to the pilot bearings used to support the transmission input shaft in...

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