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  1. Jack Nicholson

    Technical problem of the control valve

    Hi. Would you please help us about technical problem we encountered? In attached PFD, during normal compressor shut-down operator increases opening of 05-330-FV-015 and 016 (1st and 2nd stage compressor anti-surge valves) and at the same time decreases compressor speed. When anti-surge...
  2. Jack Nicholson

    HPS inlet temperature of steam turbine

    Dear all. Hello. I have a question. would you please help me? Normal/min/max steam temperature to the steam turbine is 410/400/430 C (pressure: 40 barg). But right now inlet steam temperature is 360C!!! due to operating limitations. What is the mechanical and operating effects of this...
  3. Jack Nicholson

    Fail mode of blanketing gas

    Hi. My last post has been deleted!!! Here is my question. N2 fail mode is fail open. Suppose the power unit fails, so all control valves fail to safe mode and n2 control valve open completely and drum pressure reaches 8 barg. Could we change fail mode of n2 control valve to close? (In order to...
  4. Jack Nicholson

    Flow control of cooling water of heat exchanger

    Dear all. Hello. Why in most industrial plants, cooling water vlave of heat exchabger is manual (non control valve)? I think we can conserve lots of e energy using regilation of cooling water flow through heat exchanger in different plant load
  5. Jack Nicholson

    Determining of soluble gases in water

    Dear all. Hello. Due to tube failure of heat exchanger, methane gas enters into water cooling. We are going to measure the gas component in water to ensure tube failure. Unfortunately LAB section is not able to determine gas content in water in this way. We are considering to flash water stream...
  6. Jack Nicholson

    Short-term Storage of methanol in plastic container

    Dear all. Hello. I have a question. Would you please help me? We want to storage and transport methanol for a short period of time (loading from one tank and unloading to the other tank- distance: 500 m). Currently we are using plastic container. Is there any safety guideline in NFPA or other...
  7. Jack Nicholson

    Allowable pressure drop of coldbox (BAHX)

    Hi everyone. I have a question. Our Coldbox vendor provided two variables for natural gas stream enter the coldbox: 1- Calculated pressure drop: 0.3 bar 2- Allowable pressure drop: 0.4 bar Don't you think the gap between two variables and also the second variable value is very low?! According...
  8. Jack Nicholson

    Material Selection of Ethylene Storage Tank

    Dear all. Hello. I have a question. In attached process data sheet, design temperature of ethylene storage tank is -40 C, and depressurizing temperature is -89 C. But the designer selected LTCS (with minimum temp.: -45C) and noted that this material should sustain depressurizing condition!!! How...
  9. Jack Nicholson

    twin heat exchangers

    Dear all. Hello. I have a question. Would you please help me? In attached shell and tube twin parallel heat exchanger, Natural gas (NG) enters in tubes and propane enter in shell. Although both exchangers are completely the same, but propane level in exchangers are not equal, So the PRP-out...
  10. Jack Nicholson

    Total Sulphur in C3 and C4 products

    Hi everyone. I have a question. In our fractionation plant, LPG stream is desulphrized in reactors and then headed to depropanizer and debutanizer towers where C3 and C4 will be recovered. When we put fresh reactor in service, total Sulphur in C4 increase drastically while total Sulphur in C3...
  11. Jack Nicholson

    Effect of operating condition on steam turbine

    Dear all. Hello. I have a question. We have a steam turbine which operated with high pressure steam (HPS). Min and Max pressure and temperature of HPS inlet is given in Vendor catalogue (min P= 39 barg, Max P=41 barg) (Min T=390 C and Max T=410 C). Unfortunately HPS operating condition...
  12. Jack Nicholson

    Effect of present of methanol in ethane feed to olefin plants

    Dear all Hello. I have a question. Would you please help me? What is the effect of presence of methanol in ethane feed to olefin plants? And what is the maximum permissible methanol in ethane feed? thanks in advance...
  13. Jack Nicholson

    Problem in thermosyphon stream

    Dear all. HELLO. I have an issue. As illustrated on attached picture, liquid ethane is warmed and by thermosyphon mechanism, two phase ethane goes back to circulation drum. Unfortunately U-type piping right after cold box is done, so it has a negative effect on thermosyphon moving and during...
  14. Jack Nicholson

    decreasing of lube oil supply after compressor start up

    Hello all. I haven't seen any compressor topic!. So i post my question here. After ethane compressor start up, lube oil supply pressure to compressor and electric motor bearings all decrease suddenly (from 1.2 barg to 0.5 barg), so we have to increase them up to the normal values. Likewise...
  15. Jack Nicholson

    boxed-up format

    Dear all. Hello. Have you ever heard about boxed-up format, which is completed right before closing the manhole of an equipment's? During overhaul, some of the equipments has been opened and cleaned and then after checking all of the internals, a check-up format is completed and then manhole...
  16. Jack Nicholson

    approximate required liquid mass to tank cool down

    Hi. I have a question. We have a 36000 m3 propane storage tank. Initial tank conditions is as follows: T=20 C P=0 barg. We are going to cool down the tank to -44 C using liquid propane at -44 C. How much propane required? thanks in advance.
  17. Jack Nicholson

    Making new nozzle in already installed vessel

    Hi. I have a question, would you please help me? We have already installed vessel, which unfortunately doesn't have any vent nozzle!. Is it possible to make a hole on top of the vessel, and weld an olet??? Is there any standard related?
  18. Jack Nicholson

    Pressure Control of LPG off-spec tank

    Hi. I have a question. would you please help me? We have a LPG off-spec tank, during upset condition Propane and Butane is sent to this tank for further reprocessing. Tank Pressure control is done using methane at 30 barg (as illustrated on picture). Here is the question. When we reprocess...
  19. Jack Nicholson

    Calculating of proapne losses in refrigerant cycle

    Dear all. I have a question. Would you please help me? In our propane storage tank (T=-44 C, P=4 mbarg), sometimes CH4 enters so it build up in condenser of propane chilling system and flaring is done by operator in order to reduce pressure of chilling compressor discharge. How can I calculate...
  20. Jack Nicholson

    PSV sizing scenario

    Hi everyone. I have a question. Would you please help me? On the attached PFD, we have a circulation drum (310-V-4) which transfer and get refrigerant ethane to/from coldbox heat exchanger. In the case of accidentally closing of PV and LV, all liquid ethane in circulation drum could vaporize...

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