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  1. PaulKraemer

    DC motor that was exposed to foreign substance is surging

    Thank you Gr8Blu, CompositePro, and Waross for your detailed replies - This gives me things to investigate. To answer CompositePro's question, this motor is driving the whole Press. This is a very old press. I believe it was built in the 1980's or early 1990's. I suspect that the CMC drive...
  2. PaulKraemer

    Looking for NPN/PNP repeater or splitter

    Thank you Waross and Danw2 for your replies - My primary application is detecting gaps between labels on a moving web, and using the sensor output to actuate a print head and/or a vision system. I've been told that the line speed range is 10 to 100 ft/min, but most work is done at 20 to 40...
  3. PaulKraemer

    DC motor that was exposed to foreign substance is surging

    Hi, I am trying to troubleshoot a DC Motor and Drive Control System on a Printing Press. This is a 10 HP DC Motor with a field winding. It is controlled by a Cleveland MachineControls (CMC) PM3 drive. The speed reference to the drive comes from a digital potentiometer. Control is open-loop...
  4. PaulKraemer

    Looking for NPN/PNP repeater or splitter

    Thank you Waross, AK2DM, and 3DDave, All of these suggestions interest me. I didn't have immediate success with google to find a dual contact SSR with time delay capability, but I emailed my main supplier for control components to see if he has a suggestion. Waross' idea of rolling my own...
  5. PaulKraemer

    Looking for NPN/PNP repeater or splitter

    Thank you Waross - I've used SSR's in heating applications where I have a closed loop temperature controller with a switched DC output that switches the SSR coil on and off in short intervals in a time proportioned manner to regulate the power delivered to a resistance heater. I should have...
  6. PaulKraemer

    Looking for NPN/PNP repeater or splitter

    Hi, I work with continuous web handling equipment on which I use sensors to detect features on a moving web. The feature I want to detect can be gaps between labels, a registration mark, or defects. Regardless of the sensor technology (photosensor, laser, ultrasonic, etc), they usually have...
  7. PaulKraemer

    Push-Pull Sensor output versus NPN/PNP

    Hi RedSnake, Thank you for your thorough response. That is a big help. It seems to me like the Baumer sensor will very likely work for us. Looking over the considerations in the Baumer guideline document you sent a link for, (and please correct me if I am wrong) it seems like Push-Pull is...
  8. PaulKraemer

    Push-Pull Sensor output versus NPN/PNP

    Hi, I have a label inspection machine that makes use of Tri-Tronics Label-Eye LERC label sensor. This machine processes a continuous series of labels that are adhered to a backing material. The sensor detects the gaps between each label. This is a "fork" style sensor that requires the labels...
  9. PaulKraemer

    Calculating resistance in a 3 phase heater circuit

    Hi, I have a three phase resistance heater as shown in the attached diagram. I know the formula for power is P = I * E * 1.732. Based on the information shown, this comes to P = 22.6 * 480 * 1.732 = 17,789 watts. This is pretty close to the 18,650 watts shown on the diagram, so this...
  10. PaulKraemer

    preferred orientation of disconnect handle

    Hi Rich, Waross, IRStuff, and Che, Thank you all for you input. It is very much appreciated. The case that handle pointing down (6:00) would be OFF and handle pointing left (9:00) would be ON seems logical to me. A switch like this wouldn't be affected by gravity, but if it were, gravity...
  11. PaulKraemer

    preferred orientation of disconnect handle

    Hi Che, Waross, IRStuff, and Rich, Thank you for your replies. It makes sense to me that it should be easier to turn the switch OFF than it is to turn it ON, and if gravity were to have an effect, gravity should turn it OFF rather than ON. This makes me think that mounting the switch so that...
  12. PaulKraemer

    preferred orientation of disconnect handle

    Hi, I am going to be using a control panel door mounted disconnect for which the handle looks like this ... ... This handle is constructed so that it will rotate 90 degrees clock-wise from the OFF position to the ON position. It seems this will allow me to mount this in a few different...
  13. PaulKraemer

    confusion with UL508A wire color recommendations

    Hi JRaef and Lionel, Thank you for your replies. I wish I had the budget to participate in the training that would be required to become a UL listed shop, but I do not. My company has recently ceased to manufacture new equipment. The specific project I have been asking questions about is to...
  14. PaulKraemer

    UL508A ground conductor sizing

    Thank you Waross and LionelHutz for your most recent posts, and thank you again to everyone else who participated in this thread. I have learned a great deal by asking questions related to my current project. All of your help is very much appreciated. Thanks again! Paul
  15. PaulKraemer

    confusion with UL508A wire color recommendations

    Hi, I have been trying to design an Industrial Control Panel that complies with the guidelines in UL508A. I am up to the point where I am choosing wire colors for the internal wiring in my panel. As my control panel will be used with industrial machinery, I am looking at the section of UL508A...
  16. PaulKraemer

    UL508A ground conductor sizing

    Hi Che, resqcapt19, and Waross - Thank you very much for your replies. I am now feeling comfortable that I can use 10 AWG copper for my grounding conductor for this circuit, and 8 AWG for the current carrying conductors. As shared by Waross, I do remember seeing table 15.1 when I was reading...
  17. PaulKraemer

    UL508A ground conductor sizing

    Thank you Che and Mike - Che - Can I ask what version of the NEC (NFPA 70) you are referring to? I am looking at the 2020 version, but table 250-122 in my copy only shows OCPD ampere ratings of 15, 20, 60, 100 (and higher) amps. There is no row in my copy for 40 amps. Regardless, this table...
  18. PaulKraemer

    UL508A ground conductor sizing

    Hi, I have been trying to design an Industrial Control Panel following the guidelines in UL508A. I have asked several questions related to this project, and members in this forum have been incredibly helpful. I am now at the point where I have ordered all my components, and now I am trying to...
  19. PaulKraemer

    Noise creation by Solid-State Relay controlling resistance heater

    Thank you Jraef for the great explanation - the difference is now very clear to me. I appreciate your help! Best regards, Paul
  20. PaulKraemer

    Noise creation by Solid-State Relay controlling resistance heater

    Hi Waross, Thank you for your explanation. The SSR I'll be using will be using a zero crossing turn on. I'll be building a new control panel to replace one that has been in use in a machine control application for about 30 years. The main reason for doing this is just to end our reliance on...

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