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  1. ShabsRBI

    Research Related to minimum distance between welds.

    Looking at the following Residual Stress Chart with the distance from the weld, it seems that Residual stresses comes down at a distance of approximately 15-18mm. For a Carbon Steel piping normally we take a gap of 50mm between two welds.
  2. ShabsRBI

    ASME B 31.3 Impact test Exception API 5L PSL2 GR B

    Hi, As per ASME 31.3 for API 5L PSL2 the min temperature is listed as 0 Deg C and for intended MDMT for flare is -29 Deg C. As per requirement the pipe shall be subjected for Charpy Impact testing at -29 Deg C. Normally SA-106 Gr B piping is good enough for -29 Deg C without the Impact testing...
  3. ShabsRBI

    Repairing S&T HX Channel Pass Plate

    This means that pass partition plate being used for 5'-6" Channel is not conforming to TEMA requirements. Does this require replacement or shall be considered for continued service as it has worked well in the given situation?
  4. ShabsRBI

    Repairing S&T HX Channel Pass Plate

    Hi @r6155 I have old edition of TEMA and don't have latest edition of TEMA edition 11. It seems that TEMA Ed-11 has standardised the pass partition plate thickness as 5/8" , where as in old editions minimum thickness was based on Nominal size of Channel. Partition plate thickness used to vary...
  5. ShabsRBI

    Plug and Seat Material for Boiler Feed Water Control Valve

    Thanks @EdStainless We are planning to use 416SS components valve on a temporary basis for 6 months as SS316 COCr/Stellite6 valve lead time is approximately 6 months.
  6. ShabsRBI

    Plug and Seat Material for Boiler Feed Water Control Valve

    Thanks @BEMPE16524 I am planning to go ahead with the 416SS components in Boiler feed water service at given operating conditions.
  7. ShabsRBI

    Plug and Seat Material for Boiler Feed Water Control Valve

    There is a requirement to install a Control valve in Boiler Feed Water Service with a Operating Pressure of 4100 Kpa and temperature of 130 Deg C. The requirement is to have a Plug material with 316SS with COCr but the available valve has Plug material with 416SS. Similarly the Seat Material is...
  8. ShabsRBI

    Repairing S&T HX Channel Pass Plate

    Normally in this kind of situation, we weld build up the part partition plate, which has suffered knife edging and machine it to get the required thickness on the edge. By this way welding to channel is avoided. In most case the pass partition plate will have a tapered thickness on the edge...
  9. ShabsRBI

    Leak seal welding for TTS expansion joint

    For Carbon steel 3/4" tubes with 2.11mm thickness the prescribed Torque is approximately 7Nm.
  10. ShabsRBI

    Leak seal welding for TTS expansion joint

    As mentioned by @EdStainless the following rules are followed. 1. Expansion of tubes are done by contact expansion (1%-3%) of tube expansion. 2. Expansion from front of Shell side is done leaving 6-8mm. 3. Expansion to the back of tube sheet is done leaving approximately 3mm.
  11. ShabsRBI

    Leak seal welding for TTS expansion joint

    It is recommended to follow an approved WPS for performing the seal welding. Ensure that the correct welding consumables are used as defined in WPS. It is a hard task seal welding the TTS joints as due to thermal expansion the TTS joints in the proximity tubes tend to crack and then it becomes a...
  12. ShabsRBI

    Pump body for Sour Water Service

    Hi @EdStainless Based on your recommendations I tried to look ASTM A 923 test and realised the following. Formation of Intermetallic in Duplex SS is result of exposure to 320 to 955 Deg C. Since our requirement is only for 70 Deg C and maximum with 150 Deg C, do you think that there is a...
  13. ShabsRBI

    Pump body for Sour Water Service

    Hi @EdStainless I checked with our Process Engineering and following are the additional details. Operating Temp : 70 Deg C pH : 6.0-7.0 H2S Content : <120 ppm Any additional comments are highly appreciable.
  14. ShabsRBI

    Pump body for Sour Water Service

    Thanks very much @SJones and @EdStainless for your valuable input.
  15. ShabsRBI

    Pump body for Sour Water Service

    We are looking for Pump body for Sour water service having 60ppm Cl ( Chloride) and Design Temperature of 150 Deg C. Pump vendor has offered SS316L but due to high Chloride and high temperature use of SS316L is not a preferred option. Another option the Pump Vendor is offering is SS316L body...
  16. ShabsRBI

    How to prepare piping class document?

    This information is straight from ASME B16.5. Please find the following tables.
  17. ShabsRBI

    How to prepare piping class document?

    What is the reason for SS flange pressure ratings less than Carbon steel flange ratings at given temperature? I have tabulated the Pressure rating from ASME 16.5 (#150 Flange) and for all the temperature Pressure ratings of CS>SS. Pressure Rating - Kpa #150 Flanges Temp (Deg C) CS...
  18. ShabsRBI

    ASME II tables for maximum temperature?

    Hi, Ball valve temperature limits are defined by the type of seating used in Ball valve. Commonly used seating material is Teflon hence application temperature is limited to 400 Deg F or 204 Deg C. You can check with the valve manufacturer and they will provide you the maximum operating...
  19. ShabsRBI

    suitable timing for post weld NDE

    As far I know API-510 ( Pressure vessel Inspection code) in its para 8.3.4 Repairs to Stainless Steel Weld Overlay and Cladding refer the following point. For vessels constructed with P-3, P-4, or P-5 base materials, the base metal in the area of repair should also be examined for cracking by...
  20. ShabsRBI

    How to prepare piping class document?

    Hi Amanda, Preparing a piping class document is a complicated issue as this depends upon number of factors. Important factors used to create a piping class are as follow 1. Flange rating: Based on ASME flange ratings #150,#300,#600,#600 2. Temperature rating: -29 Deg C to 260 Deg C Temperature...

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