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Not sure if you can find the answer here. But this page has lot of abb relay info. http://www.clrwtr.com/ABB-Entrelec-Relays.htm

Have you tried Accu-Coder encoders? They are pretty cheap compared to foreign made ones like Kubler. http://www.ctiautomation.net/Accu-Coder-Encoders.htm

We use Neilsen Kuljian CTs. They have been pretty reliable. http://www.clrwtr.com/NK-Current-Transformers.htm

If price is the biggest concern you can always go with some chinese manufacturer.

Give these guys a try. I was able to find some older ABB parts from them. http://www.clrwtr.com/ABB-PLC-PLCs.htm

We have had success with Panasonic PLCs & Toshiba PLCs. We mainly use them on VFD applications. http://www.clrwtr.com/Panasonic-PLC.htm http://www.ctiautomation.net/Toshiba-PLCs.htm I believe IDEC manufactures a pretty good SmartRelay if you want to go that route.

TURCK & Balluff has some interesting inductive sensors that may fit your application. http://www.clrwtr.com/Turck-Inductive-Capacitive-Proximity-Sensors.htm