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  1. BrianE22

    DIY Strain Gauges

    Look at Micro Measurements. Years ago they sent me a very comprehensive binder of their gauges and tutorials on strain gauges.
  2. BrianE22

    Bearing Placement Advice

    Do you need to accurately hold the sheet metal pieces together during rotation? If so then you'll probably need at least one bearing. Does the center bolt need preload only to keep the nut from falling off? If so then a shoulder bolt and nut would probably be enough.
  3. BrianE22

    Aluminum 7075 - T6

    Did you watch the assembly or do it yourself? Perhaps something was off and a lot of stress induced during the assembly.
  4. BrianE22

    Example of using notching to suppress vibration

    I think you want a notch filter. Piezos are generally good at high frequencies (high output) and not so good at low frequencies (low output). I don't think you want to build a notch filter with them. Are you looking to filter a "drive signal" for a test rig? When I did this kind of stuff...
  5. BrianE22

    high vibrations in pd pump, gearbox, motor combo on movable base

    I assume there's a flexible coupling between motor and gear box?
  6. BrianE22

    How to figure out the duration of use before refill on a compressed air tank

    What minimum and maximum pressures for the tank are you dealing with?
  7. BrianE22

    Easy way to fix binding?

    Spherical mounts for two or three of the actuators and piston rods may help.
  8. BrianE22

    replicating an old circuit- unexpected voltage drop

    Thought of another one I've messed up before: Are using a ground plane on the PCB? If so, you don't have AC low connected to DC low, correct?
  9. BrianE22

    replicating an old circuit- unexpected voltage drop

    A lot of work but... build half the circuit on the PCB and the other half in the breadboard. Add/subtract the components to each until you get what you want. That will at least isolate what section of the circuit isn't working as expected on the PCB.
  10. BrianE22

    VIBRATION TEST FIXTURE.

    Just FYI, McMaster sells angle brackets. They have large filleted radii (no welds). They are also cast iron (damps well) https://www.mcmaster.com/products/angle-plates/angle-plates-2~/ Bob
  11. BrianE22

    VIBRATION TEST FIXTURE.

    Only kind of related - you'd generally want to mount the specimen the same as real life. Looks like yours may be glued on? That will change the frequency response.
  12. BrianE22

    Hartturning vs. Grinding [Flexibility]

    With turning you can usually use the same tool for OD turning and facing. Also, if you have a tool changer on your lathe you can bring in different tools (like a grooving tool for narrow grooves). You don't have to true or dress a turning tool (though you might have to replace it when worn)...
  13. BrianE22

    Secure, quick-release latching device for high vibration and shock environment.

    Backlash in the connection would be important I'd think. The only one of the three I've used are the ball locking pins - I wouldn't count on those if you need a pre-loaded joint.
  14. BrianE22

    Design Ideas for a "Fused" Solution

    MJ's proposal looks nice - I only question the amount of preload you can get on the bolt.
  15. BrianE22

    Torson moment in padeye with shackle

    How are you distinguishing "moments" from "Torque"? In the first figure the shackle will rotate (as SWComposites says) until there is zero torque on the bolt axis. There will be a moment on the red base though.
  16. BrianE22

    Width of an O-Ring Groove to an Edge

    There are "mill cutting force calculators" online that would help you pick a minimum thickness.
  17. BrianE22

    Width of an O-Ring Groove to an Edge

    Is there an internal or external pressure in the part?
  18. BrianE22

    Cycling Vibration on 1800 RPM Vertical Motor

    By "cycling" do you mean it seems to come and go at a certain frequency? If so then I'd guess you have a beat frequency.
  19. BrianE22

    Flex8ble couplings

    I addition to the above your options would include torsionally soft or stiff. I haven't built a generator/engine machine so I can't tell you how they are normally done.
  20. BrianE22

    i'm losing hope

    Back when I was working, companies often hired contract workers for drafting jobs.

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