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ABAQUS - Meshing rigid tools in metal forming processes

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BBueno

Student
Dec 26, 2022
1
Hello,
I'm trying to simulate a forging process with a deformable blank and a rigid die.
Because the complexity of the die's geometry it was modeled as a discrete rigid body, instead analytical surface. Some doubts below:
1. Which type of elements I suppose to use: quadrilateral (R3D4) or triangles (R3D3)? What I should consider making the choice?
2. Rigid elements have a unit or zero thickness? Should I specify another value?
3. How to create a good mesh for rigid bodies and how it can affect the results in terms of the type and number of elements, since no element-level calculations are performed for rigid elements according to Abaqus Manual? The only thing I read is that a poor mesh can cause the “snag effect”, a situation where a node of the deformable body can be trapped on a sharp corner of the rigid body, avoiding its sliding.
Any tips about meshing rigid bodies will be helpful.
Tks.
 
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When it comes to meshes of rigid bodies, they just have to represent the geometry accurately (especially when it’s complex with large curvature) and work well in contact. Otherwise, it doesn’t really matter which type of elements and mesh size you use for rigid bodies.
 
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