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Air cooler tube failure

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tarojm

Petroleum
Dec 3, 2003
12

I would like to give my thanks to you by the excellent site you have and also by such detailed information.
Leakage from after cooler of air compressor in our power plant led us to shut down the compressor for several times .Visual inspection revealed severe corrosion of copper alloy tubes (SB-111). Corrosion was as a deep pitting from inside of the tubes in the area near the outlet tube sheet.Air is in the tube side and water in the shell side.The suction of the compressor are near the place that atmosphere is contaminated by ammonia gas.Is it possible that ammonia gas comming with air into commpressor be the cause of this failure.If yes how it can make this type of corrosion.
masoud
Any comments would be highly appreciated
 
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Masoud,
Hope this will asist you.

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The other thing that is happening at the outlet end of the aftercooler is that you may be getting cool enough to get some condensation. This may be why you are seeing pitting instead of general corrosion.

= = = = = = = = = = = = = = = = = = = =
Corrosion never sleeps, but it can be managed.
 
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