curly-
I believe vesselfab read your post too quickly. I'm pretty sure he knows better!
Using the 1995 edition is reasonable for a 1981 vessel - the allowable tensile stress and hydrotest requirements did not change until 1998. It would help if you were to let us know what material and what temperature - you may have some esoteric material which did change allowable stresses.
I would remind your client that the words "original code of construction" as used by NBIC refer to Section VIII Div. 1, not the edition/addenda. Thus, you are free to use a more modern version of the code such as the 1995 ed. Since you are working on a repair, the allowable stress changes shouldn't impact your work (if you were using new allowable stresses, that would be an alteration).
jt