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automotive

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chandra127

Mechanical
Jul 18, 2012
6
which materials are reliable for upright & hub manufacturing ?
 
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Forged aluminium is a common choice, A356 springs to mind as an alloy, but that is form 10 years back so may be misleading.





Cheers

Greg Locock


New here? Try reading these, they might help FAQ731-376
 
In addition to the wrought & cast aluminum options that Greg mentioned, cast iron and forged steel are also used. Sometimes the design is cast aluminum for the upright (often called a steering knuckle or just knuckle for the rear suspension) and forged steel or cast iron for the hub section. Here are examples of both:


 
Almost every car I worked on over the years had forged steel knuckles and cast iron hubs. Some of the uprights may have been cast steel, or maybe cast iron with a steel stub axle, but I rarely work on cars newer than about 10 years old.

Regards
Pat
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I'm guessing "cast iron" knuckles, spindles, etc are nodular iron or even cast steel to bring some ductility to the party.
 
If they are ferrous castings, they are nodular iron, aka ductile iron. Gray iron lacks sufficient strength and impact resistance. Steel is not castable in such intricate sections. You will not find a steel casting in an automobile.
 
Not even a crank?

I agree any cast iron uprights will be nodular. A material subject to brittle break on impact would be to risky.

Regards
Pat
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thank u all guys...but my upright is withstand more than 300 kg weight, what type of compositions we have to use,titanium coated steel is possible or not ?
 
300 kg is very light corner weight for a car. Titanium won't help you much, and is a ridiculous suggestion, cost wise.

If this is for a cheap production car use cast nodular iron, if weight is an issue and you have agood vendor then forged aluminium.

If it is for a one off I suggest welded steel.



Cheers

Greg Locock


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