Ok, well, when creating structural members, by default cutlists are created to include only the same types of members. So that wasn't the problem in my model.
I changed the view's config to match that of the cut list and it worked. However, I then ran into a new problem all together.
I am using SW's default configurations, as machined, and as welded (derived). When I created my model, the only machined features it had were some holes. I suppressed these in the as welded config. Under this scenario I got the following results:
1. When the cut list references as-welded, and the dwg view references as-machined, the balloons are zero.
2. when the cut list and the dwg view both reference the as-welded config, the balloons are correct.
But I need my dwg views to all show as-machined. Well, get this...
I went into the as-welded config. and UNSUPPRESSED holes so that now there is no difference between the as-machined and the as-welded configurations. And no matter what combo of configurations you have between the views and the cut list table, it always works!
So unless I suppress the machined features in the as- welded configuration (which is what you're SUPPOSED to do!), everything works correctly. It's only when there are suppressed features that SW doesn't recognize that the members in both configurations are the same.
So what is the point of these 2 default configurations if they aren't going to work correctly??? Apparently, the only time you should suppress machined features is if you are going to create your entire drawing as-welded!