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Chilled water system expansion

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skylane

Mechanical
Aug 30, 2005
2
Does anyone out there have a rule of thumb for calculating the size of a standard expansion tank (non-bladder) for a chilled water system? For hot water systems the rule of thumb I use is 2.0 gallons of capacity per boiler horse power for small systems and 1.5 for large systems. I know some say you don't need expansion for chilled water systems but they're still installed.

Thanks
 
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I don't use rules of thumb for most things, I like to run the numbers through appropriate equations or software.
Most expansion tank catalogs will have the calculation procedure in the back.
Another option is to visit websites:
Bell and Gossett has their ESP Software that has Hydronic Specialties including sizing compression/ expansion tanks.

Wessels has downloadable software at:
Good luck
 
For a chilled water system with a closed non bladder tank if you multiply the total system volume by 2.21% you should be about right, that's good for about 100*F. Now if you go to
and click on software library, go down to HVAC Engineering calculators online and click on 'Tank Volume" it will calculate the tank size for you
 
skylane,

Although the expansion of water is of a lesser magnitude in a chilled water system vs. a hot water system, you still need to accommodate fluid expansion. If your chillers shutdown, your loop can go from chilled water temperature to ambient (or higher), with a corresponding increase in system pressure. In any closed loop without a path for expansion, pressure rises very quickly with temperature. Your system may have a relief valve, but it should not be your means of pressure control.

Is there a reason that you are not considering a bladder or diaphragm style tank?

---KenRad
 
Take into account the glycol (if applicable) expansion rates also.
 
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