jmw
Industrial
- Jun 27, 2001
- 7,435
A rule of survival:
In any situation, think before you speak.
In my first years of work, my company was bought out or merged or something and several operating units were closed down as part of the "rationalisation" program. Of course, a lot of folk got laid off.
One plant that closed produced orifice plates: "CROPs and TOPs" and manufacture moved down to our plant.
We also had some people move down and provide some training and one illustrated his talk with some pretty good stories.
One day we had a visiting inspector and it was my job to look after him. He seemed not to be the happiest sole so I related one of the stories I had been told of how an oriface plate installation was being commissioned and the engineer rang back to say that he couldn't get a flow registered.
Aftermuch discussion and following lots of tests, the engineer finally decided to open up the pipework and inspect the orifice.
It had no hole but it did have an inspection mark.
He rang the office and spoke to QA about this.
"Hey, I've got this oriface plate with no hole but everything says it was inspected and approved."
The QA guy, whose approval it was, replied "If it passed inspection, its got a hole."
This story went down like a lead baloon with my visiting inspector.
"Did you never hear of a blank oriface plate?" he asked through gritted teeth, explaining that sometimes blanks would be provided to be sized on site later.
It just hadn't ocured to me that laid-off QA guys would get work as inspectors.... I guess I just about made his day.
A less generous guy might have found a way to make some trouble for me.
Fortunately my ears are drying out now and I have learned some discretion and that part of surviving is not to make enemies, they can have long memories.
But it's an amusing occupation watching others make the same mistakes and look horrified when they learn what they did.
JMW
In any situation, think before you speak.
In my first years of work, my company was bought out or merged or something and several operating units were closed down as part of the "rationalisation" program. Of course, a lot of folk got laid off.
One plant that closed produced orifice plates: "CROPs and TOPs" and manufacture moved down to our plant.
We also had some people move down and provide some training and one illustrated his talk with some pretty good stories.
One day we had a visiting inspector and it was my job to look after him. He seemed not to be the happiest sole so I related one of the stories I had been told of how an oriface plate installation was being commissioned and the engineer rang back to say that he couldn't get a flow registered.
Aftermuch discussion and following lots of tests, the engineer finally decided to open up the pipework and inspect the orifice.
It had no hole but it did have an inspection mark.
He rang the office and spoke to QA about this.
"Hey, I've got this oriface plate with no hole but everything says it was inspected and approved."
The QA guy, whose approval it was, replied "If it passed inspection, its got a hole."
This story went down like a lead baloon with my visiting inspector.
"Did you never hear of a blank oriface plate?" he asked through gritted teeth, explaining that sometimes blanks would be provided to be sized on site later.
It just hadn't ocured to me that laid-off QA guys would get work as inspectors.... I guess I just about made his day.
A less generous guy might have found a way to make some trouble for me.
Fortunately my ears are drying out now and I have learned some discretion and that part of surviving is not to make enemies, they can have long memories.
But it's an amusing occupation watching others make the same mistakes and look horrified when they learn what they did.
JMW