LuisCuellar00
Chemical
- Oct 28, 2013
- 7
Hi.
We have been struggled with a hard application in flow measurement:
S2Cl2/Hexane = very corrosive, its flammable, Solvent, and has little solids that sticks ( Lets say 1 Kg per TON)
We need to dose from Tank to Reactor
Tank = Glass lined 1,000 Gal with agitation
Reactor = Glass lined 2,000 Gal with agitation.
Transfer line is Teflon lined. Dose = 11 kg/min. +/- 1 kg/min
We prepare a mixture of 25% S2Cl2 / 75% Hexane in the tank; the materials are charged trough coriolis transmitters, no problem.
Because our Hexane has traces of humidity, some S2Cl2 reacts forming Sulfur that sticks in Tank walls from bottom to top, Teflon pipes, sightlass, etc. Transfer pipe does not get plugged because it’s a 2” pipe, but needs to be cleaned from time to time.
So, how can one measure flow of a corrosive liquid with sticky solids? Or the level of the tank to measure level change.
So far:
We are working with a ¾ Teflon capilary level gauge but the risk it’s very high and needs to be cleaned frequently.
We had had lots of problems with weighing cells in the past in our site, so it’s no option. Anything else can be put in the negotiating table.
Can coriollis work if solids get stick in tubes?
Radar level could work, but the antenna will get dirty of a layer for shure.
Differential Pressure transmitter: will get dirty with layer.
We tried a diaphragm pump, but leaked trough it because of the solids. Maybe a peristaltic pump?
Any suggestions?
Hope some body can help. Thank you.
PS. Sorry for bad english.
We have been struggled with a hard application in flow measurement:
S2Cl2/Hexane = very corrosive, its flammable, Solvent, and has little solids that sticks ( Lets say 1 Kg per TON)
We need to dose from Tank to Reactor
Tank = Glass lined 1,000 Gal with agitation
Reactor = Glass lined 2,000 Gal with agitation.
Transfer line is Teflon lined. Dose = 11 kg/min. +/- 1 kg/min
We prepare a mixture of 25% S2Cl2 / 75% Hexane in the tank; the materials are charged trough coriolis transmitters, no problem.
Because our Hexane has traces of humidity, some S2Cl2 reacts forming Sulfur that sticks in Tank walls from bottom to top, Teflon pipes, sightlass, etc. Transfer pipe does not get plugged because it’s a 2” pipe, but needs to be cleaned from time to time.
So, how can one measure flow of a corrosive liquid with sticky solids? Or the level of the tank to measure level change.
So far:
We are working with a ¾ Teflon capilary level gauge but the risk it’s very high and needs to be cleaned frequently.
We had had lots of problems with weighing cells in the past in our site, so it’s no option. Anything else can be put in the negotiating table.
Can coriollis work if solids get stick in tubes?
Radar level could work, but the antenna will get dirty of a layer for shure.
Differential Pressure transmitter: will get dirty with layer.
We tried a diaphragm pump, but leaked trough it because of the solids. Maybe a peristaltic pump?
Any suggestions?
Hope some body can help. Thank you.
PS. Sorry for bad english.