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Formula Design Pressure

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safaruddin

Mechanical
Aug 6, 2017
7
Good Day All,

how calculate the design pressure if operating pressure is 1 MPa ?
please give me a formula and reference book.

thanks and regard
 
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You will not find any formula of this kind in ASME BPVC and many other mechanical codes, because it is out of their scope. You shall start the design once you have already defined the process.

Generally speaking it is obvious that the design pressure shall be above the operating pressure as the design temperature shall be above the operating temperature, but there are some considerations to take care of, for example:
- an internal pipe of a heat exchanger with 10bar of tube side design pressure and 6bar of shell side design pressure, could be calculated taking care only of the differential pressure of 4bar, if it is not to be pressurized from one side only while in service. In any case the design pressure of the tube side of the heat exchanger is always 10bar.
- also the mechanical design pressure, which in reality is a design stress (in fact has unit of MPa instead of bar) is never to be related to the absolute pressure of fluid, at least if you are not out in space. For example, if a fluid has absolute pressure 10bar (=1MPa), you shall make the system with a design pressure of at least 0.9MPa. This is you case also.
 
A simple design version, for example:
Design Press = Operation Press (i.e. 1 MPa)+ Press Deviation + Safety Margin

Where,
- Press Deviation per process design requirement
- Safety Margin per project design criteria
 
The margin between operating and design pressure needs to consider a lot of things
e.g
Allowance for fluctuations in the process operating pressure
Upset conditions that need not to go above design pressure
Allowance between the operating pressure and safety valves setting or burst disk pressure, too close and valves with leak and disks fail.
Over pressure allowance in the design code.
External sources of pressure
 
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