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HOW ARE THESE MADE

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Much depends on the material. Do you know the material? It appears to be machined, then bent. You may have to go with .312 od. Contact a bender, This will be the tough part. Machining should be straight forward unless you cave to stick with a crazy cost goal.
 
We make something very similar, but it is a 3 stage operation.
Turn 1st end and part of the tube
Form the bend in a pipe bender
Trim part to final length
 
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