skhots
Mechanical
- Jun 17, 2020
- 1
I'm trying to get a second opinion on the material composition limits within the JIS steel standards, specifically 3131 and 3141 for hot rolled and cold rolled sheet.
The standard states MAXIMUM limits for C, Mn, S, P for the different quality such as commercial, drawing, and deep drawing. The limits decrease as you go towards the more malleable drawing quality grade.
Now when you specify SPHC which is considered commercial quality hot rolled steel, you have a higher limit on composition. If you receive steel that meets the deep drawing quality(SPHE), is it considered acceptable that you got SPHC because it falls under the limit of SPHC? Or would you say that the range of acceptance is the max of one grade to the max of the next grade?
For instance:
Carbon % max - commercial is 0.15%, drawing is 0.12%.
Ignoring all the other elements for discussion's sake.
If you get material that is 0.125%, it exceeds the max of drawing quality so it is commercial quality. Right?
But if you get material that is 0.11% C, you have drawing quality but could it also be sold as commercial quality? I think not.
If this isn't the case, shouldn't the standard list a minimum or range for the composition percentage allowed?
The problem here would be that if you specified SPHC for the less malleable material and got drawing quality, supplier could say you got material that was within print specs, yet the yield strength is not as expected.
Or am I thinking of this the wrong way in that just because it's drawing quality doesn't directly mean that it's yield strength is lower?
For background information and this might help frame your response: we specified SPHC on our prints, a specific batch of material failed under testing conditions whereas the previous batch of parts passed the same testing.
Reviewing the material cert, it says SPHC but the material composition meets that of deep drawing quality -- more malleable, less hardness.
The standard states MAXIMUM limits for C, Mn, S, P for the different quality such as commercial, drawing, and deep drawing. The limits decrease as you go towards the more malleable drawing quality grade.
Now when you specify SPHC which is considered commercial quality hot rolled steel, you have a higher limit on composition. If you receive steel that meets the deep drawing quality(SPHE), is it considered acceptable that you got SPHC because it falls under the limit of SPHC? Or would you say that the range of acceptance is the max of one grade to the max of the next grade?
For instance:
Carbon % max - commercial is 0.15%, drawing is 0.12%.
Ignoring all the other elements for discussion's sake.
If you get material that is 0.125%, it exceeds the max of drawing quality so it is commercial quality. Right?
But if you get material that is 0.11% C, you have drawing quality but could it also be sold as commercial quality? I think not.
If this isn't the case, shouldn't the standard list a minimum or range for the composition percentage allowed?
The problem here would be that if you specified SPHC for the less malleable material and got drawing quality, supplier could say you got material that was within print specs, yet the yield strength is not as expected.
Or am I thinking of this the wrong way in that just because it's drawing quality doesn't directly mean that it's yield strength is lower?
For background information and this might help frame your response: we specified SPHC on our prints, a specific batch of material failed under testing conditions whereas the previous batch of parts passed the same testing.
Reviewing the material cert, it says SPHC but the material composition meets that of deep drawing quality -- more malleable, less hardness.