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Mixing of High Viscosity fluids 3

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CARF

Industrial
Feb 20, 2003
252
Hi all,

We are going to mix two high viscous fluids. I want to try a static mixer with helical coils in it.

Anybody experience with this?
Anybody got a nice report (PDF) on this issue?

Thanks,
MVD
 
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My experience with static mixers is that they have a VERY large pressure drop - if your energy balance can afford to lose a hundred psi across one, they work very well.

David
 
The three principle Static Mixer suppliers can all meet this requirement - I doubt that the pressure drop across any of our units would be as high as 100 psi - for example, we supply Polyester coolers (Static mixers with coils in)operating at 278,000 cP and normal delta P is around 5 bar.

We are Statiflo,(sales@statiflo.co.uk ) but you will find similar quality gear from Sulzer & Chemineer

Gary Richards
 
For mixer information try and others like statiflo, Koch-glitch etc. However, you could also visit They provide blending systems for viscous fluids and use the jet-mixing principal as this is very efficient and doesn't tip your pressure drop balance into the red.
 
Is heating the liquids before mixing prohibited ? If not, try to reduce their viscosities by heating them. Heating, mixing and then cooling back may be more energy efficient than mixing them as is.
 
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