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Modeling backlash into a motion simulation

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SjHouwen

Mechanical
Apr 20, 2016
2
Hi,

Say i want to model backlash into a rack and pinion or gears motion simulation, does anyone has some tips what is the best option in how to do this?

500px-Backlash.svg_ocge2f.png


I used a simplified model (see figure below ) to test the possibilities, using a 3D contact between the 2 coupling links. The results using this method are not as expected. If i apply a torque to the first coupling, the transmitted torque to the second coupling is dependent on the stiffness of the 3D - Contact. For example if the applied torque is 3 Nm, than with the 3D contact the transmitted torque to the second link is 2Nm. When i lower the stiffness of the 3D contact, the transmitted torque lowers as well. I was expecting that after the 2 links made contact, the transmitted torque would be the same as the applied value (like i would expect with backlash in reality).

3D_Contact_uczpd0.png
 
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