drodrig
Mechanical
- Mar 28, 2013
- 262
Hi there,
We need to make a connector with 16 bundles of fibers (each bundle has 4 fibers) of 200 microns diameter (they are from Laser Components (actually from Molex): FVP SI200/240/280,high OH,NA 0.22 silica/silica,polyimide bufer).
This connector will mate a symmetric one with bigger fibers (one fiber of 1mm core to mate 4 of 200).
Our idea is making these connectors in aluminium, put the fibers through and glue them (in principle with epoxy).
Attached some pictures showing our first prototype for a mock-up
Then we will polish everything.
How can one polish this?
By hand using sanding paper with lower grit value and typical 8 patterns I am afraid the aluminium will scratch the fibers.
I asked to laser polish them, but it can't be done with the aluminium/quartz combitation.
I'm thinking about mill them with a diamond flying cutter. Another option would be just a rotary polisher.
Maybe there is a better choice than aluminium for the connector?
thanks
reards,
We need to make a connector with 16 bundles of fibers (each bundle has 4 fibers) of 200 microns diameter (they are from Laser Components (actually from Molex): FVP SI200/240/280,high OH,NA 0.22 silica/silica,polyimide bufer).
This connector will mate a symmetric one with bigger fibers (one fiber of 1mm core to mate 4 of 200).
Our idea is making these connectors in aluminium, put the fibers through and glue them (in principle with epoxy).
Attached some pictures showing our first prototype for a mock-up
Then we will polish everything.
How can one polish this?
By hand using sanding paper with lower grit value and typical 8 patterns I am afraid the aluminium will scratch the fibers.
I asked to laser polish them, but it can't be done with the aluminium/quartz combitation.
I'm thinking about mill them with a diamond flying cutter. Another option would be just a rotary polisher.
Maybe there is a better choice than aluminium for the connector?
thanks
reards,


