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Problems with cooling simulation

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Odyone

Mechanical
Jun 8, 2009
2
Hello,

the model consists of a aluminium/steel matrix. A cylinder is placed in the center of the geometry. The cylinder has been generated via a Boolean operation. The Matrix is cooled down from 400°C to 20°C by a nonlinear static analysis(i want to avoid a transient or coupled analysis).
The results of the simulation are erroneous: the principal stresses are all the same (only tensile) and as a result of this the vom Mises equvalent stress is zero.
So I implemented a test simulation without the cylinder.
The results of the test simulation are far more reliable:There are tensile and compressive stresses and the overall distribution of the stresses is as expected.
The material law is identical for both simulations(see attachment).
At this time i don´t have a clue why this differences are occuring.

Thanks



 
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Is your model properly constrained? Are both cases you have tried free thermal expansion?

I think your geometry is two concentric cylinders, is the mesh continous between the two or are you using contact elements?
 
My model consists of blockvolume with the cylinder volume at its center. The mesh is continous, i designed the whole structure by using the VSBA command(dragged areas through the block first).
I constrained the modell at the lines parallel to the z-axis, all DOF =0.This has to been seen as a compromise to the mechanical loading which will follow the thermal simulation once it is working.In reality the structure is cooling down to ambient temperature (20°) at the air. As far as i know there is no way to alter the constraints in a simulation without deleting the former results.
As to your remark, i also think the problem may be the modell contraints, but i in this specific case i have to regard the following mechanical simulation, where the structure has to be fixed properly to copy the setup in the real machining process.
 
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