Steven,
How Jed knows that your file won't sew is a little beyond me maybe you're colleagues? Otherwise it isn't always correct to assume, but what may be occurring is that in many cases people have automatically sew turned on in their import setting so that if it has failed then you know that it won't sew.
Now the case with IGES imports is usually that surfaces sometimes just won't trim to their edges in may cases. It is also usual that it occurs for regular surface types more than the free form shapes so it will likely be on cylinders and flat surfaces. There will almost always be just enough surface to trim but it may help to slightly extend the original, and it will very often make sense to extend that neighbor surfaces and trim to a new intersection.
How you find these things is to attempt a sew and look at the results. The bext tool for this is examine geometry and you should fix and repeat checking until you get it right.
The main thing is that there may only be a few surfaces that are affected and even on a bigger part you may find a dozen of so little problems. These thing rarely affect anything like the majority of the part and I have managed to quickly fix many in the past. Admittedly where assemblies of larger products are involved you have to manage how much time that you waste on these things. However you should always be able to fix them with a little patience and not as much time as you might think.
Best Regards
Hudson