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Sheet metal help 2

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Alex4

Mechanical
Nov 3, 2004
8
Could some one explian to me how to create a sheet metal part.
I need to make a storm screen element on solidworks.
The element is a perforated sheet i.e 300mm wide x 1000mm long.
I need to put 3 bends in it, all length ways to make an half cylinder shape with 2 cureled edges, if you can imagine.
I've created the item as a solid model by extruding the elements profile but I need to show the perforations in it.
Can I change a solid model to a sheet metal part then press unfold, cut my perforations in it and then press fold again or is there a way to extrude a perforated sheet?

 
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Alex,
The plan you have laid out should work. You should look at the help concerning sheet metal with cylindrical faces. The best way that I have found to add perf is to use the unfold feature. Insert your perf as a pattern within the sketch. Then use the fold feature to restore the sheet metal shape. The perforation will slow the part down considerably. Consider having a configuration of the part with the perforation suppressed.
 
Alex4,
Try this.
Simplify your sketch that you used for the extrude by eliminating any thickness.
While you are still inside your sketch, select insert menu->
sheet metal-> base flange.

dsgnr1

Experience is a dear teacher, and only fools will learn from no other.
Ben Franklin
 
Base Flange should be used instead of Base Extrude (though you can insert bends with a extrude). It's easier to work with this way as you don't have to reorder feature before the "bedns".

I would avoid the perforation or limit it to a small area for illustration purposes. It will take a "long" time to generate the pattern depending on how many.

Jason Capriotti
Smith & Nephew, Inc.
 
If it is within a reasonable amount of what SolidWorks thinks it can unfold, then, on the Sheet metal Toolbar, select "Insert bends", and select the face you wish to use as a "base" face for unfolding.

If you do this on a part that has nothing to be considered as a "bent" section, Solidworks will complain, but insert the Sheet metal feature anyway.
 
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