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Surface temperature of a cable (conduction and free convection)

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satu2

Electrical
Mar 24, 2019
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I have a cable which dissipates Q_total and I need to determine the surface temperature of the insulation T_ins and the surface temperature of the conductor T_cond.

There is an insulating layer with the thermal resistance R_cond and the convective thermal resistance R_conv. The radiation component is neglected. From the geometry of the insulating layer I can obtain R_cond, but for R_conv I need to calculate the convection coefficient via the Nusselt-number. I have an empirical equation for the Nusselt-number, but the Rayleigh-number calculation requires the value of T_ins - T_ambient,air.

So I have the following equation:

Q_total = (1/R_total) * (T_cond - T_ambient,air)

with R_total = R_cond + R_conv = R_cond + Nu * lambda/L.

Where lambda is the thermal conductivity and $L$ the length of the cable. There are two unknown values in this equation T_cond and T_ins, because Nu depends on T_ins and Q_total depends on T_cond. Is there a way to calculate the temperatures or do I have to define a temperature?

Furthermore I cannot determine the film temperature because T_ins is unknown. At which temperature should I determine the thermodynamic properties for the Rayleigh- and Prandtl-number calculation? I would really appreciate your help.
 
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Thank you for the answer. Which equation can be solved for T_ins and what do you mean with first order? Nusselt-number is T_ins dependent, and the heat flow equation above is a function of T_cond...
 
You also know the melt temperature of the insulation which should not be exceeded, and If I am not mistaken the insulation has a temperature rating which can be used in your analysis.
 
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