Dear MrRRaghunath
1. " There is one more parameter - Ics. This is the fault level the circuit breaker can interrupt without suffering any damage".
Reference IEC 60947-x Rated service short-circuit breaking capacity (Ics) .... to a [specified test sequence]* including the capability of the circuit-breaker to carry its rated current continuously.
My observations in the testing station immediately after the ICS test:
The breaker does show heavy damages in the contacts, arc-chute plates and removable contacts etc. However, the breaker subsequently goes through [specified test sequence]* tests mechanically (drawing in/out 100 cycles), creepage+clearance distances measurements, electrical insulation, dielectric, impulse and temperature-rise tests etc., to ascertain that the capability of the circuit-breaker is capable to carry its rated current continuously.
2. " So, Ics shall be more than the rated SC fault level of the switchboard".
a) If the incoming is an ACB, its Ics is likely to be equal or higher than the short-circuit current level.
b) If the incoming and feeder breakers are MCCBs, they are likely to be selected based on Icu, which shall be equal or higher than the short-circuit current level.
c) The switchboard=ASSEMBLY shall be equal or higher then the short-circuit current level.
3. " High current circuit breakers have Ics equal to Icu so no problem. It is the low rated CBs and MCCBs one needs to be careful while selecting".
In general:
a) For ACBs : Ics=Icu
b) For MCCBs : Ics = 50%, 75& or 100%Icu
Che Kuan Yau (Singapore)