Continue to Site

Eng-Tips is the largest engineering community on the Internet

Intelligent Work Forums for Engineering Professionals

  • Congratulations IDS on being selected by the Eng-Tips community for having the most helpful posts in the forums last week. Way to Go!

The need for Standby pumps when VSD is avialable

Status
Not open for further replies.

EnOm

Mechanical
Apr 12, 2013
97
Hi
I was wondering whether standby pumps are required when the lead pump is coupled with a Variable Speed Drive (Sometimes also called Variable Frequency Drive).
Say I have a design flow rate of 12.5 m³/hr at 30 m Head (55 GPM at 98.43 ft).
There is a pump with a Variable Speeed Drive that can provide that flow at the required head along with a reasonable efficiency.
Would there be a benefit from splitting that flow over 3 pumps (33% each) with Approx 4.17 m³/hr at 30m Head, also each coupled with VSD?
Or since I have VSD would it be better to go with a (one duty and one alternate) arrangement? As in the pumps take turns in serving the demand.

In Summary, which is the overall better of the two arrangements:

[ul]
[li]3 pumps 4.17 m³/hr at 30m (18.4 GPM at 98.43 ft) each c/w VSD (1nos duty and 2nos standby)[/li]
[li]2 pumps 12.5 m³/hr at 30 m Head (55 GPM at 98.43 ft) c/w VSD (1nos duty and 1nos alternate)[/li]
[/ul]

The application is a residential booster pump set for a 4 storey apartment building which is required to maintain constant pressure in the network.

Best Regards

 
Replies continue below

Recommended for you

If you use 3 pumps, each with 1/3 of the required system flow capacity, Qt , it may be possible to do away with the VFDs entirely, but it depends on your exact system curve and the head required at 1/3 Qt, that pump will probably be able to pump within 1/3* Qt-25% to Qt+10%. The attached spreadsheet calculates flow ranges at reasonable efficiencies for 3 pumps. You'll be able to cover 25 to 100% of your system flow at reasonable efficiencies using only a control valve. Granted, there's some holes in the range at 40% and 70%, but that just means that the efficiency might be just a little bit lower out than you might want idealy, but probably not too far out to make it any more expensive than using a VFD.

With 2 pumps there will be more holes in the range, and lesser reliability.

There's a lot of reliability, standby and capacity games you can play. You might go for 3 pumps, 6 m3/h each, 2 running, one on standby, if reliability is critical. That'll give you 12 pretty easily all the time.

If you can do with partial flow when one pump is down for maintenance, 3 pumps, 4 m3/h ea, 1 on standby will give you reasonably good reliability for an 8 m3/h flow, but a bit less for 12 m3/h.

Independent events are seldomly independent.
 
 http://files.engineering.com/getfile.aspx?folder=e89ed782-07ff-42dd-9b18-0f0aac573037&file=PUMPING_RANGE.xlsx
Best advice I can give you is to go to they have a large array of pumps and systems that are designed for the application you have.

It is a capital mistake to theorise before one has data. Insensibly one begins to twist facts to suit theories, instead of theories to suit facts. (Sherlock Holmes - A Scandal in Bohemia.)
 
Status
Not open for further replies.

Part and Inventory Search

Sponsor