Jmurph36:
Actually, the structure is smarter than a lot of engineers, it knows how it will act (be forced to act) by the way you detail it, even if you don’t really recognize that. Once the channels and the .25” pl. are stitch welded together, they will act as a combined unit (composit?), maybe buckling a little, for lack of sufficient welds, etc. And, it is up to you to at least give that some tacit recognition, if you are going to be a good engineer. They may over stress a few welds, but they have a fairly good FoS, so only a few deform significantly or crack. Most good welders doing that kind of work, hate being called back for too small a weld or too short a weld, or bad spacing, assuming some modicum of inspection, so you likely have larger, longer welds than min. size shown on the plans. 20lbs./sq.ft. sounds pretty low for a platform (industrial?) loading, at least check the pl. and channels for the 350lb. worker (or two) and bucket of tools on a couple sq.ft. area, and at mid-span on one channel. Use 10, 15 or 20t for the effective pl. width (not full pl. width), find the combined section props. for that new section and design the welds for the shear flow at their weld joint. Over and above your original question, you would do well to always ask yourself, ‘how will this structure or detail really act and deform, based on the way I have detailed it?’ The max. stress areas are almost always related to the areas with severe rigidity or fixity, or with max. deformation (strain), and you should see, think of these, on every detail, even when our simplified analysis methods don’t give us direct or exact answers. How does the structure move, given the way I’ve detailed it? That should lead you to general areas of max. stress + or -.