Continue to Site

Eng-Tips is the largest engineering community on the Internet

Intelligent Work Forums for Engineering Professionals

  • Congratulations waross on being selected by the Eng-Tips community for having the most helpful posts in the forums last week. Way to Go!

Concrete Formwork Shoring Through Existing Wood Flooring 4

Status
Not open for further replies.

Enable

Structural
Jan 15, 2021
750
CA
Project Background

I'm shoring for concrete slab construction within the heritage component of a larger build. Existing interior floors are all suspended wood joists simply supported on W310 (W12) steel beams at 10-11ft centers. Façade stays but they are demoing a few of the existing suspended wood floors and replacing them with simply supported suspended concrete slabs (10” thick). The floor we’re starting on is the 3rd floor above grade so shoring must go through 2 existing wood floors to grade.

Retention of the façade and all that jazz is by others. I’m the designer for the formwork / falsework system only on this. Existing floor / joists need to stay but sub-floor can be mangled as necessary. Formwork system is Peri Skydeck with MP350 props. All very standard and good to go.

Unknowns

Existing layouts are all unconfirmed. The ceilings will be demo’d so we can get a good idea at that time. However, once that happens my client is supposed to be mobilized ready to go. SOG condition also unknown and will be site verified (depth / compaction of subgrade)

General Issues

I don’t know the best way to get the loads to grade. The joist layouts are similar(ish) between floors but can’t rely on them being identical which means typical towering and bracing schemes are not likely to work. Other issue is time is a massive factor. There’s a hefty, hefty time overage penalty on this for my client and so I need something they can go in with that will pretty much work no matter what they find (as mentioned it’s not open yet and they won’t know existing conditions until the day their clock starts).

Specific Engineering Issues

Curious about everyone’s thoughts on lateral stability where props line up on / near joists. Does anyone have a good feel for what kind of blocking might be reasonable to mitigate twisting / weak axis eccentricities / buckling at the point loads (see my sketch below). Short of blocking the entire cavity from one side to the other though I don't know of a warmy + fuzzy way to resolve that. Presently I'm thinking connecting all the MP 350 props in E/W direction (perpendicular to joists) and relying on the fact that the props/frames offer resistance against lateral displacement (through connection to my 3/4 ply plates / direct into joists with lags. There's obviously fastener slip concerns there but that probably wouldn't be large).

Also, movement when the load goes onto the old decking / joists. I need to check bearing/shear (maybe nominal bending for when props dont exactly line up) but any other significant issues anyone sees going onto the older stuff (any more likely to compress under high loads for instance)?

FYI my napkin math says load on each prop will be around 60kN (13.5 kips) with a 225 MRK layout.

Plan / Elevation Views

20220605_125353_zawkjx.jpg


Condition 1 Options (Props line up between joists)

20220605_125404_tknauu.jpg


Condition 2 Option (Props are on or close to joists)

20220605_125411_yludjq.jpg
 
Replies continue below

Recommended for you

Enable:
Can you improve the stability concerns by taking the old fl. jsts. (2x8's you say?) completely out of the stability equation. Your shoring should run from the top of the sub-flooring at level 1 to the underside of the sub-flooring at level 2; the top of the sub-flooring at level 2 to the underside of the sub-flooring at level 3, etc., as near to plumb as is possible. You still have the crushing (C⊥) of the sub-flooring and cap and base plates to worry about, but the jsts. are not load carrying or rolling issues any longer. You do have the existing sub-floor diaphragm at every level for global bldg. stability to the ext. mas. walls. The posts are 6x6, or some such, cut to approx. length with base, cap, shims, etc. as std. part of the full length. You might use adjustable length stl. pipe cols. for props, maybe cut your own pipe lengths and just use the std. screw jack portion off the self. Put the screw jack at the bot. of the prop for accessability, and no shims needed. I’m thinking treating this more like re-shoreing in a conc. slab bldg.

It seems unfair, unreasonable, that you have no access to the bldg., ceilings and floors, at least in a few locations, before your clock starts running, so you can do some pre-planning and equip. and materials acquisition and mobilization. As a min. a reasonable knowledge/understanding of the wood fl. framing, with enough elevations fl. to fl. and dims. for some confident average, with some confidence of reasonable stacked fl. jst. framing/spacing, and any mechanicals. Cut some 3-4" holes in each sub-fl. lev. and shoot a plumb lazar line down so you can see how the framing matches up, in plan, from fl. to fl., maybe at your desired support points on the 3rd fl.
 


Mr ENABLE, 60 kN is more than the Permissible prop load for MP350 prop with H= 3500 mm whic is Pall= 46 kN ( if inner tube is at the bottom ) .. Pls look to the Page 14 of the following doc.

In general , i agree with your set up.. however, if the only option is the use of MP350 , ( the storey ht 11 ft+ deck ht 10 in..will be around 3500 mm) , i will suggest either increase the no. of props so the permissible load would not be violated or,in order to reduce buckling ht, use a grid system around mid height of the each storey and provide vertical bracing keeping symmetry . The horizontal grid can be composed of wooden planks clamped to the props. I assume the floors would provide horizontal bracing ..
 
 https://files.engineering.com/getfile.aspx?folder=1a0527d6-f747-4701-a5b1-00d5429416c6&file=multiprop-mp-postid.pdf
Two thoughts to consider -

a) I might recommend considering adding beams (aluminum from peri???, maybe doubled??) perpendicular to the existing joists, as this should help address concerns about the lack of complete information on the existing joist layout, and potentially help eliminate/reduce the requirements for squash blocks. see attached
b) I might adjust the layout of the shoring posts to reduce the maximum post load (might end being required to due to compression / bearing limitations in the existing)

 
 https://files.engineering.com/getfile.aspx?folder=70dfb55d-7eed-4848-8762-9d4fd2b08b6e&file=ET_shoring_sketch_060622.pdf
1) I might consider providing your shoring system with it's own, internal lateral system such that you are less reliant on the existing diaphragms. Obviously, at three stories in height the shoring probably cannot be treated as truly free standing.

2) However you handle your gravity load through the floor plenums, I think that your diaphragm connection ought to be done as I've shown below: provide a drag strut into at least two blocked floor joist spacings. I don't see a significant benefit to having sheathing on the bottom of this.

C01_q97pnd.png
 
Thanks for the help so far team. Got a few things for all of you

dhengr: Unfortunately the timeline isnt my call as my client already committed themselves to it. But absolutely if I can get things to line up I like stacking one on top of the other and using the floor diaphragm for my bracing. Just don't know how things will stack until I get into the kitchen!

HTURKAK : Much appreciate the pickup and you are absolutely right. I did not intend to use MP350s I just wrote that out of habit since it's 99% of what I use in my line of work. Given the heights involved a MP480 seems like the ticket anyways. But I truly appreciate the attention to detail and if I can I will certainly reduce the load. I am just ballparking right now based on my client owning a number of MRK225 frames. I might have to make them do 225 + 150 combo.

jjl317 : Definitely right about considerations of existing. I don't know what's there until I get to site so right now I'm just trying to get my head around options. Thanks very much for the beaming idea. I had considered it but didn't love it due to increased rentals for my client. But I will revisit it depending on how comfortable I get with existing conditions. In terms of load reduction, big yup! But no doubt my client would prefer 225 frames so I'm trying to see if that'll work (there's a bunch of floors not just one so costs do add up for them)

KootK : To your point 1 that would be the idea of connecting everything with MRK frames at least in the one direction (was thinking top/bot to make towers all the way down). Which bleeds into point 2 in that I agree with dragging the brace load into the existing diaphragm. The idea behind the plywood underneath was that if I truly don't trust the existing than at least the joists + blocked area can be relied on to maintain it's shape (so not have top displace relative to base over that fully boxed area) and the notional brace load could then be taken by the MRK frames from floor to floor until it meets grade where I have my frames pinned to the SOG. I mean, that makes it effectively a single tower from SOG to underneath slab but that's if the existing has absolutely 0 brace capacity...which I cant imagine. I have to dig into Peri's load allowances for towers over certain heights / required MRK configurations. They have a nifty tool for doing that.

I've never done concrete shoring on top of wood before so not entirely sure how well thought out that all is. Part of the reason I started the thread is to get some spitballs going.

Thanks again team!
 
Since this was the very first one of these I've done and I was more than a tad nervous about it I thought I'd share the update that it worked. Slab is poured and held without fuss. Ended up assuming that the peri prop structures were towers and provided the bracing to do so per their online gizmo. If you haven't seen it it's rather neat. It will tell you the required configuration of MRK frames for a given load / height.

Also, basically did what was discussed in the thread for the various prop conditions at the subfloor but also added full length blocking across the entire floor at all prop locations. It was a small area and contractor was happy to do it for added assurance as it was actually his suggestion. In this case it was a contractor I went to school with so he's rather good like that. We're on the same page about the vast majority of things but that gets interesting sometimes because it also emboldens him to go his own way on things he thinks I'm "overkilling" sometimes [lol]. But to his credit he's usually correct and I've also always considered him the better engineer of the two of us.

I wasn't called for an install inspection sadly so I don't have pictures of the shoring in-situ / blocking details (see note above about overkilling...also, there might have also been a lack of frame availability for the top props) but here are some photos from the floor to give you an idea for any of your own future work. Floor was shitty as all hell but I felt pretty good about providing bracing for tower configuration as I felt I could make the pin connections kind of realistic / like it would be in a proper tower.

SOG

20220715_074954_1_fkz34o.jpg


Framing
20220706_081532_ck0yy4.jpg


Typical SubFloor
20220706_083316_i8cs4f.jpg
 
Status
Not open for further replies.

Part and Inventory Search

Sponsor

Top