The technical specifications outlined below are stringent
so kindly consider them as a reference only.
1. I would be reluctant to utilize X60-X80 CS pipes
for sour service. Mainly due to their weldability
problems and high tensile strenght values which
makes them prone to SSC. If compelled to
consider thickness reduction in view of PWHT
or value engineering requirements especially for
Hp Gas pipelines; increasing the diameter is a
win-win situation.
2. Chemical Composition, NACE-MR0175 & NACE-TM0284
a)
Restricting, C, S, P, Ca & Ni contents,
limiting the CE to 0.38, Ca/S ratio
to 1.5 of S > 0.0015 and Al:N ratio to
be >= to 2:1
b)
SAW (Spiral) & ERW
I be reluctant to utilize either type of pipes
unless several supplementary requirements are
in place. As an example:
-> Only high frequency for ERW pipes (400+)
and perhaps only Induction Welding
-> Double Hydrostatic testing to examine
pressure reversal phenomena.
-> Diameter reduction test upto 50% at
various orientations without any visible
indications.
-> Pre-Qualify the manufacturers and their
suppliers (mills)
c)
Mechanical Testing
-> Impact Testing (Charpy)
-> Hardness Readings inclusive of (Base, HAZ,
Weldment) perhaps 15 readings across the
wall thickness maximum Hv10 around 180 BHN.
-> Limiting the maximum tensile & yield strenght
-> Stipulating yield to be 85% of the uts.
3. Acceptance criterion for NACE0284
Solution: A
CLR:5% average of 3 sections
CTR:3%
CSR:1.5%
LCT: 0.1mm
TCT: 0.1mm
General:
At least one specimens for each testing method shall be taken from the center of a the pipe or plate.
4. Several other requirements for fittings & flanges (butt
welded, forged)
5. All plates to be supplied normalized and normalizing
is required after Cold Forming, welding, locally
heating fittings.
Cheers