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  1. steelerr

    Hipot testing of 3-phase motors and equipment

    I downloaded "A Stitch in Time" from megger.com. Thanks for the suggestion. Looking at Page 11 of that guide, I see the statement, "For many years, maintenence professionals have used the one-megohm rule to establish the lower allowable limit for insulation resistence. The rule may be stated...
  2. steelerr

    Hipot testing of 3-phase motors and equipment

    *Are these a LV (600V) motors? Yes, LV motors - usually 460VAC or less *What test voltage does your standard give for the hipot test? (2 x line voltage)+1000V. I'll round up to 2000V for 460VAC. *What are the min acceptable values for IR and hipot per your standard? IR - 1M-ohm...
  3. steelerr

    Hipot testing of 3-phase motors and equipment

    My third-party NRTL is TÜV SÜD America. I am following their requirements which in this case will bring our equipment into compliance with UL, CSA, and CE electrical safety requirements. EN 60204-1 specifies these test criteria. I am testing 3-phase motors and associated line power wiring and...
  4. steelerr

    Hipot testing of 3-phase motors and equipment

    Hey edison123, the minimum current spec I referred to is that leakage current you mentioned in your reply. If I have an open test lead or a bad connection, the hipot tester will know that and give a fail result. Maybe I should disable this parameter until I get more familiar with hipot...
  5. steelerr

    Hipot testing of 3-phase motors and equipment

    Hi everybody, I have to perform Ground Bond (GB), Insulation Resistance (IR) and Dielectric Withstand (DW - a.k.a. Hipot) testing on new 3-phase industrial equipment as part of a third-party electrical safety certification. I will soon purchase an Electrical Safety Tester (EST) to perform these...
  6. steelerr

    NFPA 79 - wire nuts not suitable for motor connections ?

    OK, here's what we've decided to use. All of these wiring connectors are UL and CSA listed. For up to (2) AWG 10, Panduit JN314-412...
  7. steelerr

    NFPA 79 - wire nuts not suitable for motor connections ?

    Me again - I've been told to look at these 3M lug insulating kits. I thought you might be interested. Thanks again for participating in this thread. steelerr http://solutions.3m.com/wps/portal/3M/en_US/3MElectrical/Home/ProductsServices/Products/?PC_7_0_21K4_nid=DJP8HB7PHMbeCSPPTQMPT8gl
  8. steelerr

    NFPA 79 - wire nuts not suitable for motor connections ?

    Generally, the NFPA 79 Standard will take precedence over the NEC Code when it comes to machinery. If there is vague language in the Standard (and there are a few cases there), then the NEC is observed. Where there are differences or conflicts between the two, the NFPA 79 Standard applies over...
  9. steelerr

    NFPA 79 - wire nuts not suitable for motor connections ?

    Thanks for the valuable input. Since my original post, I've come across a couple of commercially-available alternatives to wiring nuts: http://energy.tycoelectronics.com/rrg/raychem_rrg/130.pdf http://www-public.tnb.com/ps/endeca/index.cgi These type connectors takes the skill out of the...
  10. steelerr

    NFPA 79 - wire nuts not suitable for motor connections ?

    In NFPA 79-2007, Clause 13.5.9.2 states, "Electrical connections at motor terminal boxes shall be made with an identified method of connection. Twist-on wire connections shall not be used for this purpose." What I think this means that wire nuts cannot be used in motor 'peckerheads'. Other...
  11. steelerr

    Category 3 safety circuit requirements

    Fellow group members, I believe I've found the reference I was looking for. The attacked link to Allen-Bradley's Safety Products catalog refers to EN 292-2: 3.7.2 http://www.ab.com/en/epub/catalogs/3377539/5866177/3378082/3384394/ Without actually purchasing the Standard, the second sentence...
  12. steelerr

    Category 3 safety circuit requirements

    I have a copy of NFPA 79 2002 Edition. I assume it's now out of date, correct? I'll hit their website - thanks.
  13. steelerr

    Category 3 safety circuit requirements

    dpc, I see now that Category 3 is a Eurpoean standard, EN 954-1. I wonder if I have to buy a copy of the standard to answer my original question precisely.
  14. steelerr

    Category 3 safety circuit requirements

    Wow, that Siemens document is huge. I'll download it and look it over. Thanks for the link.
  15. steelerr

    Category 3 safety circuit requirements

    Category 3 isn't necessarily a Euro thing. Lots of applications in the US use Category 3 or other level of protection. STI, A-B, Banner and a host of others sell safety monitoring relays and associated components to accomplish this. I was just wondering about the RESET pushbutton. After a...
  16. steelerr

    Category 3 safety circuit requirements

    Is a RESET pushbutton required for Cat. 3, or is that just a "recommendation"? I see lots of examples of the RESET pushbutton in mfg. literature, but no reference to a requirement. I do have the required redundancy, feedback aux. contacts, safety-rated interlock switch and E-Stop pushbutton...

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