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  1. Andrew ONeill

    Spacing Between Openings on Pipe Circumference – Limitations?

    only other comment to add is how easy it is to construct; the welder might not be too happy about trying to get an electrode into a crevice and somehow make a compliant but weld with a mirror and an electrode bent at 70deg to fit... I'd always run something like this past a welder to make sure...
  2. Andrew ONeill

    iAlert3 replacement recommendations

    I've seen the Emerson product deployed, works well, but cost is likely higher than the i-alert system. https://www.emerson.com/en-au/automation/asset-performance-management/asset-monitoring/condition-monitoring/online-condition-monitoring-mechanical-assets There is probably half a dozen...
  3. Andrew ONeill

    Inadequate PWHT holding time for Carbon Steel piping in caustic service (NACE SP-0403)

    I guess there are 2 issues here, 1) Contract acceptance 2) Plant performance., but I'll preface this with a few points A) From my experience with CSCC -> It's not an exact science, the NACE curves should be considered guidelines with quite wide bands. Depending on the fluid and other...
  4. Andrew ONeill

    Very High Temperature Piping Stresses

    ...matters for durations longer than a few weeks... From memory I used Inconel 601, might not be the best?!?, but it was available on short notice. *Also in my case the consequence of failure wasn't a problem, so didn't have to take too much care. However, if the tube side product caused some...
  5. Andrew ONeill

    Techniques to enforce nearly uniform flow velocity in a rectangular duct

    Here's a random paper that describes it fairly well. https://www.flowconditioner.com/wp-content/uploads/2020/07/FFC-Whitepaper-3_CPA.pdf In practice there is a boundary layer, you will never get an equal velocity profile across the full cross-sectional area, however you can improve it /flatten...
  6. Andrew ONeill

    Pump Priming Instrumentation

    Hey everyone, Thanks for the replies.
  7. Andrew ONeill

    Pump Priming Instrumentation

    Hi Team, I went down a rabbit hole a little while ago about using instrumentation to prove a centrifugal pump is primed. Intent is to have interlocks or alarms to prevent dry running of said pump after a maintenance changeout and / or suction piping lineup changes. I'll note the question for...
  8. Andrew ONeill

    Fan vibration and its effect on fasteners

    You're unlikely to be able to model this in any meaningful way. Unless the specific brand of thumbscrew supplier has completed testing to determine the allowable 5 year vibration level on a faster setup close to your proposal (which is highly unlikely). In practice, I'd suggest applying a...
  9. Andrew ONeill

    Scale consideration with ultrasonic wall thickness testing

    In my experience, not a problem, extensive experience with hard slurry like scales that form inside pipes, sometimes several inch's thick. This is assuming you are measuring from the outside. If you are measuring from the inside, it will be a problem.
  10. Andrew ONeill

    Centrifugal Pump - Priming

    ...nightmare in a slurry service and agree with the approach to avoid using one. As a general concept Warman slurry pumps are built "like a brick sh*thouse" as the saying goes, so I wouldn't be too worried about wear, random vibrations, flex etc. At the end of the day, the pump shaft seal will...
  11. Andrew ONeill

    AS4041 Piping Design

    I just had a look, and I'm thinking that the Australian Commitee copied the formula wrong :S, I have come across that before in some obscure clauses. From a fundamental point of view, the basis of these calcs is that a pipe will try and "straighten out" when subject to internal pressure, and as...
  12. Andrew ONeill

    Transverse Cracking in Carbon steel welds

    I'd suggest also not to rule out product induced cracking. When I First read it, my mind when straight to stress corrosion cracking, which usually presents itself as traverse cracks, always initiating from the inside surface. In my industry this is a key damage mechanism, in particular from...
  13. Andrew ONeill

    ASTM A237 Forgings (WHO HAS IT!!)

    Google tells me that ASTM A668/A668M-23 1.6 Appendix X1 lists the current classes corresponding to the various classes of Specifications A235, A237, and A243, which have been superseded by this specification. Maybe start there If you need to original, I had a look at my organization's...
  14. Andrew ONeill

    ASME B16.5 #1500 flange maximum test pressure

    ...on Trial and Error / Testing around 100 years ago give or take, not on calculations. So you are unlikely to find an answer based on calculations*** for the question "At what pressure will it start to leak". There are answers to a slightly different question "what is the max hydrotest...
  15. Andrew ONeill

    Predictive maintenance with torque wrenches VS vibration

    MY thoughts I'm assuming this is actually a torque arm / physical thing, and not a calculated value via a VFD / VSD / VFVV Drive Things it will probably tell you; 1) Long term efficiency trend, i.e power output vs electrical power input, if the efficacy drops off, could be a sign of some sort...
  16. Andrew ONeill

    What is "Industry Standard" for locating nozzles?

    It's designer choice.... but having being in operating plants for a long time, the most "useful" version is to define 0 Deg as the manway door / maintenance entrance and work clockwise from that, when looking down from above. (when doing tank inspections, very annoying to have to find plant...
  17. Andrew ONeill

    Uninsulated portions of insulated piping

    what I've come across Practical considerations 1) Ease of maintenance for things that a regularly un-bolted 2) concerns over corrosion of studs / flange itself (can be somewhat mitigated by coatings / material choice) 3) Ease of leak identification if left un-insulated. Technical / Design 1)...
  18. Andrew ONeill

    Thermography to survey pipe internal wall loss

    Not reliably, technically it could work, but the temp change is orders of magnitude lower than background noise levels (think issues like different surface colors, sun vs shade, and a whole host of other factors related to how thermal cameras work). But have seem it done extensively to locate...
  19. Andrew ONeill

    Code requirements around using 309L weld overlay as part of pressure boundary thickness

    ...have never seen anyone take credit for its thickness in the pressure boundary calcs, it has always been treated as an extra corrosion allowance. *There maybe some section of a code somewhere that allows it, but I've never seen anyone do it. 2) Given the vessel is already above tmin, the...
  20. Andrew ONeill

    RTJ Flange Failure at Low Loads

    ...wound gasket, or even better as you suggest, if the flange is not needed for maintenance, remove it completely and put in a welded pipe section. *I'm making the assumption that someone will do the required pipe stress analysis / flexibility analysis if such changes were to occur. Andrew...

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