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  1. ashaykadam

    Support plate (baffle) - floating tube sheet heat exchangers

    How much should be the extent of cut out in Support Plate for Floating Head Heat Exchanger? Is there any criteria regarding % open area as per TEMA or Good Engineering Practice? Ashay Kadam Mechanical Engineer India.
  2. ashaykadam

    Localized Hydrotest using external jacket to check final Field Weld Joint

    Thanks All... Ashay Kadam Mechanical Engineer India.
  3. ashaykadam

    Localized Hydrotest using external jacket to check final Field Weld Joint

    Hi, We are having few oversized equipment (Height more than 40 m) where due to logistic constraints many vendor's are proposing that they will fabricate the equipment in shop, perform Hydrotest, cut in two pieces, transport them to site, carry out final weld joint at site and perform Localized...
  4. ashaykadam

    G5 Material Allowable Stresses for Flange Hub Design as per UG-27

    As per ASME Sec. VIII Div. 1 - App. 2 -> 2-1, "The hub thickness of weld neck flanges designed to this Appendix shall also comply with the minimum thickness requirements in Subsection A of this Division", i.e. small hub thickness (g0) shall be checked as per UG-27. For flange design we consider...
  5. ashaykadam

    Joint Efficiency for Seamless Hemispherical Dished End

    Thanks MechD. I just referred the solved example no. L-1.5.3 (d) of Appendix-L from ASME Sec. VIII Div. 1 (2011 Add.) & found your reply in line with it. Refer attachment: Ashay Kadam Mechanical Engineer...
  6. ashaykadam

    Joint Efficiency for Seamless Hemispherical Dished End

    We are having a case where, Hemispherical Dished End = Seamless Hemispherical Dished End to Shell Joint = No radiography We have three queries: 1. As this Hemispherical Dished End to Shell welded joint is of Category-A, neither clause UW-11(a)(5)(-b) nor UW-12(d) will be applicable. Is our...
  7. ashaykadam

    Cladding or Weld Overlay for Tubesheets

    Thanks. Ashay Kadam Mechanical Engineer India.
  8. ashaykadam

    Cladding or Weld Overlay for Tubesheets

    In what conditions Cladding is preffered on Weld Overlay for Tubesheets? One reason may be compatibility of materials w.r.t. welding. Eg., as Titanium is not weldable with Non-Titanium materials, the tubesheet is required to be cladded. Are there any other factors which decides when to go...
  9. ashaykadam

    Cladding or Weld Overlay for Tubesheets

    In what conditions Cladding is preffered on Weld Overlay for Tubesheets? One reason may be compatibility of materials w.r.t. welding. Eg., as Titanium is not weldable with Non-Titanium materials, the tubesheet is required to be cladded. Are there any other factors which decides when to go for...
  10. ashaykadam

    Allowable Limits for Localized Stresses in Gussets of Support Bracket

    Find attached snapshot of FEA Analysis for Bracket Supported equipment. We wish to check adequacy of Thickness for Support Bracket Gusset in FEA. we wish to know Allowable Limits for Localized Stresses in Gussets of Support Bracket. Being a non-pressure part, what will be the Allowable...
  11. ashaykadam

    Fatigue Calculations as per ASME Sec. VIII Div. 2 - Annex 3-F

    As per ASME Sec. VIII Div. 2 -> Annex 3-F.1.2, following formulae are specified to calculate the "design number of design cycles" (N) from Equation (3-F.1), N =10^X where, X = (C1 + C3.Y + C5.Y^2 + C7.Y^3 + C9.Y^4 + C11.Y^5) / (1 + C2.Y + C4.Y^2 + C6.Y^3 + C8.Y^4 + C10.Y^5) Y = (Sa / Cus)(Efc /...
  12. ashaykadam

    Can Insert Plate with RF Pad together be used to satisfy reinforcement requirement?

    Yes. The only option is to change nozzle from Plate Fabricated to Forged SRF. Which will have schedule implications. Ashay Kadam Manager Mechanical Department Uhde India Private Limited Mumbai, India.
  13. ashaykadam

    Can Insert Plate with RF Pad together be used to satisfy reinforcement requirement?

    Generally is it a practice that either Insert Plate or RF Pad is used to satisfy reinforcement requirement. However, is it acceptable if both Insert Plate & RF Pad are used together to satisfy reinforcement requirement? Ashay Kadam Manager Mechanical Department Uhde India Private Limited...
  14. ashaykadam

    Simply Supported Tubesheet as per UHX-13.9.3(d)

    My query is regarding ASME Sec. VIII Div. 1 Edition 2010 + 2011a. I have observed that in ASME Sec. VIII Div. 1 Edition 2013, applicability of UHX-13.9.3(d) clause ONLY for loading cases 1–3 is removed and made applicable for all cases. The revised clause is as follows: "UHX-13.9.3(d) Repeat...
  15. ashaykadam

    Simply Supported Tubesheet as per UHX-13.9.3(d)

    Dear All, Good Day!!! As per ASME Sec. VIII Div. 1, UHX-13.9.3(d) it is specified to analyse only Loading cases 1 to 3 when Tubesheet is considered to be Simply Supported. "UHX-13.9.3(d) Repeat Steps 1–7 for loading cases 1–3, with the following changes to Step 2, until the tubesheet stress...
  16. ashaykadam

    Governing Thickness of Non-Standard Flanges for Impact Testing

    I observed a conflict in two clauses of ASME Sec. VIII Div. 1 UCS-66 as follows: UCS-66 (a)(3): The governing thickness of nonwelded parts, such as bolted flanges, tubesheets and flat heads, is the flat component thickness divided by 4. FIG. UCS-66.3 (c): tg2 = tc; where, tc = thickness of...
  17. ashaykadam

    Bolt Spacing in Flange Design for Lethal Service as per ASME Sec-VIII Div-1 Clause 2-5 & 2-6

    I have observed following conflict regarding Bolt Spacing & Bolt Correction Factor in Flange Design for Lethal Service as per ASME Sec-VIII Div-1 App-2, Clause 2-5 & 2-6. As per App-2, Clause 2-5 (d), "For vessels in lethal service or when specified by the user or his designated agent, the...
  18. ashaykadam

    Flanged & Flued Thick-Walled Expansion Joint Thickness for S&T Heat Exchangers

    This is regarding Flanged & Flued Thick-Walled Expansion Joint Thickness for S&T Heat Exchangers. As per industry practice Thick Joints have thickness equal or near to Shell thickness. However, ASME Section VIII Div. 1 App-5 does not specify any upper or lower limit on Expansion Joint...
  19. ashaykadam

    Regarding Impact testing of Duplex SS Material

    No problem of copyrights as fasr as this attachment is concerned. It is available for free download at below URL: http://www.imoa.info/download_files/stainless-steel/Duplex_Stainless_Steel_2d_Edition.pdf

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