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Op - have you considered a career in retail?

I believe you can specify normal cuts in sheetmetal - so, convert to sheetmetal then cut might be an option

Lion, In a part, could you simply offset surfaces (at 0) from freeform, merge and build opposing model from that?

There are tolanalyst tutorials in solidworks. I think the two main steps are to define datums and gd&t in dimxpert, and then define the assy sequence. Best part is it will generate a report. Good luck

Thanks for the great responses. Most of my issues have been answered or due to my inexperience. By distance culling, I meant that in an assy in a large area with small items, some appear to disappear depending on zoom level. Cheers, James C

Thanks for the great responses. We do handle enormous assemblies at my workplace. With the response help I have been able to resolve 8 (project curve) and 9 (smooth edges). 7 looks like a mistake by me. The others I am looking at. Cheers James C NX11/TC11

Hello all, thanks for all the helpful contributions I see here. I am no cad expert so I have a question: Why do companies use NX, when it appears to me to be 20 years behind some other cad programs (user interface, functionality, productivity)? I have listed a few basic things I have noticed...