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If the MBD model has no datums, it's not completely defined.

I read your post 4 times, it's not clear what you want. You want to make an angle from sheetmetal? I'm not sure why you would roll an extrusion to make a radius.

How is the pos tol measured to the thread?

What is PictureBox?

Depends on your CAD software. In SolidWorks, there are probably a few ways: Different solid bodies merged with threads; Swept boss; Lofted cut, etc.

I would also try the insert. Also, make sure the tapped threads are clean. I have seen too many threads with metal bits in them from the tapping process that will cause the bolt to strip or get stuck.

I think it's amazing how NASA can still read those signals.

I have seen young engineers switch careers, burn out, change from mech to other engineering, because they are taught GD&T and how to tolerance parts. They want to only design a 3D model and move on. The ones I find that stick with it are the ones that are taught machining practices, they get...

It should be a thicker phantom line. In SolidWorks, it can be set in the drawing templates so it's always there.

When machined in-house or from a vendor, can the straightness be held to the tolerance you call out?

No. I only remember that we did that process.

I only had to do this once several years ago. We made a fixture from tool steel, sandwiched the sheetmetal with it, stressed relieved in oven. I don't remember temp/time.

I agree with 3DDave. Use an existing insert. Would be an expensive part to design yourself.

If SolidWorks or something similar to complex, then anything may be too complex. A lot of small startups use Sketchup. https://www.sketchup.com/en/plans-and-pricing/sketchup-free?srsltid=AfmBOopW6jr78dsLI8d90N5FzWScmAWp8dJrvc4xbBUGSnULvY6UYicu

Can you tap the holes, make threaded inserts, then weld in place? Chris, CSWP SolidWorks ctophers home

How big? If just working virtual for your company use, maybe try pack and go zip? Chris, CSWP SolidWorks ctophers home

Curious how will you measure the bow? Chris, CSWP SolidWorks ctophers home

Curious, is the black square transparent? Chris, CSWP SolidWorks ctophers home

I have never seen that. Must be a Windows setting. Does this help? Link Chris, CSWP SolidWorks ctophers home

I agree with John. It has 3-axis adjustment, probably for something optics? Residential or commercial basement? Chris, CSWP SolidWorks ctophers home