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  1. Tomy-Met

    Welding Electrode Stainless steel to alloy steel

    Weldstan thanks for your response. Service is steam with thermal cycling as this is cold reheat line. Operating Pressure: 49bar Operating temprature: 510C PWHT shall be eliminated and temper bead welding shall be done.
  2. Tomy-Met

    Welding Electrode Stainless steel to alloy steel

    Welding Experts Please advise the filler wire & electrode for weld joint between alloy steel pipe SA335P22 & Stainless steel pipe SA312TP321H?
  3. Tomy-Met

    Piping End Cap of Equivalent Material

    Hi r6155 Please advise can i weld 13CrMo44 pipe with SA234 WP11 fitting with a qualified WPS?
  4. Tomy-Met

    Piping End Cap of Equivalent Material

    XL83NL Thanks for guidance. Yes, 13CrMo44 is as per 10253-2. If they offer fittings in ASTM equivalent so what should be the criteria of acceptance?
  5. Tomy-Met

    Piping End Cap of Equivalent Material

    XL83NL Thanks for your reply. But i didn't understand your question rather i would more clarify that this boiler is in service for last 40Yrs. We are planning cut and blind (by installing welded END CAP) its one HP steam pipeline going to desalination plant.
  6. Tomy-Met

    Piping End Cap of Equivalent Material

    Hi, Please advise, We are going to Isolate Boiler HP steam pipeline by installing an Ellipsoidal END CAP. Material of the HP Steam Pipeline is 13CrMo44 and pipe OD is 219.8mm. As END CAP of this material (13CrMo44) is locally not available, so the Contractor is offering an equivalent material...
  7. Tomy-Met

    Hardfacing Overlay PWHT Requirements---- Urgent Please

    Gents, Please advise We have repaired (Cracks excavation & Weld overlay) disc seating of our HP Steam valve. Valve material is 13CrMo-44 and overlay filler was Stellite-6, Preheat of 200C was maintained. My Questions are; Is there any adverse effect associated with PWHT after hardafcing...
  8. Tomy-Met

    Feasibility of replacement SS 316L Pipe with PVC pipe in vacuum piping of Distiller.

    Dear Dhurjati Sen, Thanks for your reply Yes that is valid point that such GRP wrapping or replacement with PVC pipe may shift the corrosion in other connected equipment like condenser, ejector. PVC or GRP wrapping has chlorine in them?
  9. Tomy-Met

    Feasibility of replacement SS 316L Pipe with PVC pipe in vacuum piping of Distiller.

    Dear Experts, Please advise We are facing Stress corrosion Cracking issue in Vacuum piping of Desalination plant distillers, where temperature would be around 70-100 C and pressure -1Bar, pipe material is SS 316 L. Stress corrosion cracking is due to chloride environment in distiller and my...
  10. Tomy-Met

    Pipe End Cap Design Thickness

    @XL83NL Thanks for highlighting other fronts to consider. These boiler re-heater and superheater lines going to desalination plant which were decommissioned. Now we need isolation at boiler side by cutting and installing end caps at various locations. Most of the locations are branch type...
  11. Tomy-Met

    Pipe End Cap Design Thickness

    @LittleInch Thanks for the reply. Actually we want to isolate many piplines of various sizes ranging from NB 80 to NB 1400,these lines are between boilers and distillers, distillers were decommissioned so isolation was required on boilers side live lines. I think ASME B16.9 shall not cover...
  12. Tomy-Met

    Pipe End Cap Design Thickness

    Gents! I am looking for your expert advise, please help. We need to isolate our distiller from boiler by cutting reheater line & installing and and end cap. Line Material: 10CrMo910, Dia: 609mm, Thick: 22.2mm, Pressure: 41bar, Temp: 530c I have calculated required thickness for hemispherical...
  13. Tomy-Met

    Gents, please advise me how can i c

    Gents, please advise me how can i calculate minimum required thickness of Boiler drum whose material is WB36 and maximum allowable stress value at the design temperature is unknown? Temperature coefficient is also unknown. Unknow means i didnt found this material and its relevant specs. in...
  14. Tomy-Met

    Dear Experts, I need your help and

    Dear Shane, thanks for your reply and valued comments. Hardness values in base metal are satisfactory. But we are getting higher values at new weld HAZ like 310HV. As per contractor the maximum allowable hardness is 340HV for WB36 material, i could not find a standard to justify hardness...
  15. Tomy-Met

    Dear Experts, I need your help and

    Dear Experts, I need your help and i am thankful in advance to everyone especially Sir Metengr. In our boiler steam drum we found some cracks in fillet welds (propagating from HAZ to Base metal) of feed water inlet nozzles. Drum material= WB 36 Shell thickness= 65mm Penetrating nozzle...

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