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  1. Stress_Eng

    pipe clamp design

    This is just one possible way of working out the loading on the clamp block. At the end, the point reaction loads can be used to come up with a distributed loading on the hole surface, which can then be used to calculate a final bending moment. Hope it gives you some ideas. Edit - Looks like...
  2. Stress_Eng

    Acceptance limits for corrosion on threads during overhaul

    I recall some Structural Repair Manuals (SRM's) stating a size of blend (rectangular surface area and depth) and a minimum defined distance between blends. Any blending that falls within this size and spacing criteria is considered structurally acceptable, and only to report any blending that...
  3. Stress_Eng

    Acceptance limits for corrosion on threads during overhaul

    From a concessions / repairs background, we would receive reports identifying the locations along threaded joints where blending had been carried out to remove corrosion / damage, etc. These blending locations could be anywhere along the threads. I could see the potential for using a go/no-go...
  4. Stress_Eng

    Acceptance limits for corrosion on threads during overhaul

    As a suggestion, you can put a procedure in place where the MRO supplies you with a report identifying the region of the threads that have been blended to remove corrosion / impact damage etc, such as a circumferential length of each damaged thread. I'm sure this will also include an appropriate...
  5. Stress_Eng

    pipe clamp design

    There are a number of ways you can model this clamp. It also depends on what software tools you want to use for the calculations. If you wanted to do this by hand, I would suggest Mathcad. It also depends on how much simplification you want to apply. This is just one suggested approach. The...
  6. Stress_Eng

    Press Fit

    The amount of interference needed I think will be defined by what type of loading it's going to see. What are the operational loads? For this type of joint, you can calculate the radial interference pressure seen at the contacting surfaces. This and friction are the only things that will be...
  7. Stress_Eng

    Rectangular HSS Column/Round Base Plate Design

    The aspect I've noted may not be relevant / significant, but would you need to take into account that bolts in the round base plate placed on a circular line will have different radial distances to the rectangular column, and, as such, wouldn't the bolts closer to the rectangular corners pick up...
  8. Stress_Eng

    pipe clamp design

    If you’re copying an existing design, do you have a copy of the stress calculations for it? Sounds like you’re doing a new set of stress calculations. Can you show a picture of your free body diagram (FBD)? I’m assuming there’s another clamp block on the underside. If there is, is there a gap...
  9. Stress_Eng

    Stress calculation over cross section

    If you could show some pictures of the cylinder [thin / thick walled (geometry), material, etc] and how it is being loaded and restrained [FBD(s), internal pressure and / or externally applied loading [point force(s) / moment(s), distributed load, circumstantially / local point restraints, etc]...
  10. Stress_Eng

    Stress calculation over cross section

    He may be thinking of thin wall cylinder theory, where loading is distributed circumferentially, axial load can be given as N/mm and circumferential BM as N.mm/mm. Is that what he’s after?
  11. Stress_Eng

    Things you love/hate with mathcad

    One thing that would be good, and that's if you can set up a menu system that allows the user to make selections on the page layout / format. I know Mathcad does have page margins and header / footer capabilities. In my case, the documentation I write are formal Engineering Justification...
  12. Stress_Eng

    Buckling capacity of twisted plate strut

    There are a number of methods you can use to produce a beam column buckling template. One, as suggested above, is by successive approximations, another is by a strain energy method, where you assume the displaced shape by using a trigonometric series. I've created one where I've solved the 2nd...
  13. Stress_Eng

    FEM Contact Analysis Variables

    Just as an update to what I've currently done to estimate a pressure over-closure spring stiffness value 'k', the info below is what I've come up with. There are a couple of aspects that I think has a big influence on the 'k' value. The 1st is the factor Pk. This is based on the assumed manner...
  14. Stress_Eng

    Overturning Load Anchor Bolt Hand Calcs

    This is a BGA using the info in your post. The calc's haven't been checked but it may give you some ideas.
  15. Stress_Eng

    Overturning Load Anchor Bolt Hand Calcs

    Knowing the loading, I would construct a FBD for each load case. This will enable you to determine the load paths. For instance, it looks like that, before any bolt sees a tension load, the load has to migrate through the plate and go towards the outer edges. Would the bolts see a compression...
  16. Stress_Eng

    FEM Contact Analysis Variables

    Thanks for your interesting info Blas. The world of FEA seems to give you many ways to model lug joints!
  17. Stress_Eng

    FEM Contact Analysis Variables

    Just as an indication, these are the current hand calc to FEA results (use of older FEA results). The shear is seen to be more sensitive to the used k factor. At the end of the day though, all are affected by the k value.
  18. Stress_Eng

    FEM Contact Analysis Variables

    The k I’m referring to is the pressure overclosure slope factor (compression spring stiffness) used in FE contact analysis. I’m looking for an approach that will give more confident values. When considering failure of a high dW lug, I would agree, you would expect tension failure.
  19. Stress_Eng

    FEM Contact Analysis Variables

    The purpose of my investigation is to try and predict the Pmax and to obtain the kt. I’m not trying to predict any failure mode, to do so would involve plasticity. A part of the approach was to first come up with the lug loading, just like a typical beam analysis. My investigation also involves...
  20. Stress_Eng

    FEM Contact Analysis Variables

    The FE model is 1/4 of the lug, so you're seeing 1/2 the lug thickness. This is the most current FE model version (done today with a revised 'k'). The position of the peak may be off, but the bearing stress level is quite close to the hand calc. The bearing pressure distribution for this dW...

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