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  1. Andrew ONeill

    Transverse Cracking in Carbon steel welds

    I'd suggest also not to rule out product induced cracking. When I First read it, my mind when straight to stress corrosion cracking, which usually presents itself as traverse cracks, always initiating from the inside surface. In my industry this is a key damage mechanism, in particular from...
  2. Andrew ONeill

    ASTM A237 Forgings (WHO HAS IT!!)

    Google tells me that ASTM A668/A668M-23 1.6 Appendix X1 lists the current classes corresponding to the various classes of Specifications A235, A237, and A243, which have been superseded by this specification. Maybe start there If you need to original, I had a look at my organization's...
  3. Andrew ONeill

    ASME B16.5 #1500 flange maximum test pressure

    The thing to keep in mind is that pretty much all ASME flanges were designed based on Trial and Error / Testing around 100 years ago give or take, not on calculations. So you are unlikely to find an answer based on calculations*** for the question "At what pressure will it start to leak"...
  4. Andrew ONeill

    Predictive maintenance with torque wrenches VS vibration

    MY thoughts I'm assuming this is actually a torque arm / physical thing, and not a calculated value via a VFD / VSD / VFVV Drive Things it will probably tell you; 1) Long term efficiency trend, i.e power output vs electrical power input, if the efficacy drops off, could be a sign of some sort...
  5. Andrew ONeill

    What is "Industry Standard" for locating nozzles?

    It's designer choice.... but having being in operating plants for a long time, the most "useful" version is to define 0 Deg as the manway door / maintenance entrance and work clockwise from that, when looking down from above. (when doing tank inspections, very annoying to have to find plant...
  6. Andrew ONeill

    Uninsulated portions of insulated piping

    what I've come across Practical considerations 1) Ease of maintenance for things that a regularly un-bolted 2) concerns over corrosion of studs / flange itself (can be somewhat mitigated by coatings / material choice) 3) Ease of leak identification if left un-insulated. Technical / Design 1)...
  7. Andrew ONeill

    Thermography to survey pipe internal wall loss

    Not reliably, technically it could work, but the temp change is orders of magnitude lower than background noise levels (think issues like different surface colors, sun vs shade, and a whole host of other factors related to how thermal cameras work). But have seem it done extensively to locate...
  8. Andrew ONeill

    Code requirements around using 309L weld overlay as part of pressure boundary thickness

    1) General good practice is to ignore the weld overlay in calcs. I've seen plenty of pipes and vessels with weld overlays and have never seen anyone take credit for its thickness in the pressure boundary calcs, it has always been treated as an extra corrosion allowance. *There maybe some...
  9. Andrew ONeill

    RTJ Flange Failure at Low Loads

    My experience (although with smaller diameters) is leaks in RTJ's are normally related to thermal expansion issues and/or external loads on the flanges. However, if you have the chance, I'd cut out the RTJ flange and put in some RF flanges with a spiral wound gasket, or even better as you...
  10. Andrew ONeill

    PCC-2 Fillet Patches Clarifications

    I've done a few of these over the years, and general things to consider 1) It is assumed that the patch will see the full design pressure. The scenario of concern is that even if a tiny hole appears in the parent material, the fluid will fill the cavity and expose the patch to the full vessel...
  11. Andrew ONeill

    Industrial Hydrogen electrolysers - Crazy bolting systems...

    Just as another reference point, google search "plate pack" heat exchangers. They use the same principle, but are normally rectangular, not circular. Ultimately, I think you'll find that they are an evolution of trial and error (i.e. physical testing), backed up by a calculation or two along...
  12. Andrew ONeill

    Inspections on wrapping of a pipe line after a shut-down

    Assuming it is some sort of Engineered Product, then the vendor would have done a design for the specific wrap that was performed. The answer becomes - talk to the vendor. If it is something that the owner has installed as per a manual, then the owner is on-the-hook to be the designer / they...
  13. Andrew ONeill

    Min. Girth & Branch Weld Spacing

    as per DekDee, it's not in the piping codes. The Australian code (virtually a carbon copy of B31.x codes), has a vague reference to it. My only take on where it is useful is to make sure draftspersons / designers use the rule, so that they don't put branches and attachments too close together...
  14. Andrew ONeill

    How is AI being used in your Piping career?

    Before you get too far into it, might want to check what "AI" actually means in the current hype cycle. Broadly there are two things 1) "Machine Learning" - has been around forever, based around neural networks. From an end user point of view, feed the computer samples of things, and manually...
  15. Andrew ONeill

    Pulsation Dampeners on Recip Pumps: Bladder Type vs. No Bladder

    I have experience in the world of slurries. Typically, air filled / no bladder is what is used. I haven't been exposed to the "resonator" type ones. For no bladder / air filled, you will require an air source to continually supply a bladderless accumulator, as the air does mix with the...
  16. Andrew ONeill

    Mechanical Vibration on API Pump VS4

    Hi Mike, 1. If with available vibration measurement is possible to have any conclusion on the possible causes. - Can't rule everything out, it does narrow it down - I'd sgguest that "whats left" list is * Imbalance * Mis-alignment * Looseness (could be soft foot, resonance, loose bearing block...
  17. Andrew ONeill

    Pipe Material selection for 10% hydrated Lime slurry

    I've got plenty of hydrated lime piping that's 20 years old and is carbon steel, no signs of corrosion. Erosion is a separate issue, more related to it being a slurry than a corrosion issue. Will often see hardened steel (usually stainless) around control valves to manage erosion issues...
  18. Andrew ONeill

    4:1 FoS origin

    It's one of those historical things that's converged over time. At the heart of B31.3 / B31.3 there is currently a safety factor of 3 on "burst". By why 3? well it used to be much higher, because that's what it needed to be to stop people dying in the old days. As we got better at fabrication...
  19. Andrew ONeill

    ASME VIII note 35 + Corrosion Allowance 0 + API 510 Inspection Code = Instant re-rate?

    @KevinNZ, completely agree this is what happens in real life. Then the equipment remains out of service for a longer time while a bunch of engineers go and do FFS work. The original designer doesn't care, they've moved onto the next project and continue to "save money" by eliminating all...
  20. Andrew ONeill

    Photography

    I agree, something a bit broader like "principles & practical application of forensic evidence gathering" would be what is worthwhile Learn how important it is the gather evidence Labelling evidence take photos Use scale devices (e.g. ruler, coin etc for sense of size) take USEFUL notes take...

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