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  1. Andrew ONeill

    Spacing Between Openings on Pipe Circumference – Limitations?

    only other comment to add is how easy it is to construct; the welder might not be too happy about trying to get an electrode into a crevice and somehow make a compliant but weld with a mirror and an electrode bent at 70deg to fit... I'd always run something like this past a welder to make sure...
  2. Andrew ONeill

    iAlert3 replacement recommendations

    I've seen the Emerson product deployed, works well, but cost is likely higher than the i-alert system. https://www.emerson.com/en-au/automation/asset-performance-management/asset-monitoring/condition-monitoring/online-condition-monitoring-mechanical-assets There is probably half a dozen...
  3. Andrew ONeill

    Inadequate PWHT holding time for Carbon Steel piping in caustic service (NACE SP-0403)

    I guess there are 2 issues here, 1) Contract acceptance 2) Plant performance., but I'll preface this with a few points A) From my experience with CSCC -> It's not an exact science, the NACE curves should be considered guidelines with quite wide bands. Depending on the fluid and other...
  4. Andrew ONeill

    Very High Temperature Piping Stresses

    I did something for a trial in a furnace once ~ 1100 C. Still used B31.3 / 31.1 principles, but 1) Tracked down material properties at that temp, and used the Su/3, Sy/1.5 criteria to determine an allowable stress 2) Looked at creep data (in my case was short term service (days to weeks for...
  5. Andrew ONeill

    Techniques to enforce nearly uniform flow velocity in a rectangular duct

    Here's a random paper that describes it fairly well. https://www.flowconditioner.com/wp-content/uploads/2020/07/FFC-Whitepaper-3_CPA.pdf In practice there is a boundary layer, you will never get an equal velocity profile across the full cross-sectional area, however you can improve it /flatten...
  6. Andrew ONeill

    Pump Priming Instrumentation

    Hey everyone, Thanks for the replies.
  7. Andrew ONeill

    Pump Priming Instrumentation

    Hi Team, I went down a rabbit hole a little while ago about using instrumentation to prove a centrifugal pump is primed. Intent is to have interlocks or alarms to prevent dry running of said pump after a maintenance changeout and / or suction piping lineup changes. I'll note the question for...
  8. Andrew ONeill

    Fan vibration and its effect on fasteners

    You're unlikely to be able to model this in any meaningful way. Unless the specific brand of thumbscrew supplier has completed testing to determine the allowable 5 year vibration level on a faster setup close to your proposal (which is highly unlikely). In practice, I'd suggest applying a...
  9. Andrew ONeill

    Scale consideration with ultrasonic wall thickness testing

    In my experience, not a problem, extensive experience with hard slurry like scales that form inside pipes, sometimes several inch's thick. This is assuming you are measuring from the outside. If you are measuring from the inside, it will be a problem.
  10. Andrew ONeill

    Centrifugal Pump - Priming

    I haven't seen a setup like this in practice, but I don't see it being any different to a vertical submersible pump, that is common in slurry process sumps where the entire volute is submerged for the same reason. I agree a foot valve is Maintenace nightmare in a slurry service and agree with...
  11. Andrew ONeill

    AS4041 Piping Design

    I just had a look, and I'm thinking that the Australian Commitee copied the formula wrong :S, I have come across that before in some obscure clauses. From a fundamental point of view, the basis of these calcs is that a pipe will try and "straighten out" when subject to internal pressure, and as...
  12. Andrew ONeill

    Transverse Cracking in Carbon steel welds

    I'd suggest also not to rule out product induced cracking. When I First read it, my mind when straight to stress corrosion cracking, which usually presents itself as traverse cracks, always initiating from the inside surface. In my industry this is a key damage mechanism, in particular from...
  13. Andrew ONeill

    ASTM A237 Forgings (WHO HAS IT!!)

    Google tells me that ASTM A668/A668M-23 1.6 Appendix X1 lists the current classes corresponding to the various classes of Specifications A235, A237, and A243, which have been superseded by this specification. Maybe start there If you need to original, I had a look at my organization's...
  14. Andrew ONeill

    ASME B16.5 #1500 flange maximum test pressure

    The thing to keep in mind is that pretty much all ASME flanges were designed based on Trial and Error / Testing around 100 years ago give or take, not on calculations. So you are unlikely to find an answer based on calculations*** for the question "At what pressure will it start to leak"...
  15. Andrew ONeill

    Predictive maintenance with torque wrenches VS vibration

    MY thoughts I'm assuming this is actually a torque arm / physical thing, and not a calculated value via a VFD / VSD / VFVV Drive Things it will probably tell you; 1) Long term efficiency trend, i.e power output vs electrical power input, if the efficacy drops off, could be a sign of some sort...
  16. Andrew ONeill

    What is "Industry Standard" for locating nozzles?

    It's designer choice.... but having being in operating plants for a long time, the most "useful" version is to define 0 Deg as the manway door / maintenance entrance and work clockwise from that, when looking down from above. (when doing tank inspections, very annoying to have to find plant...
  17. Andrew ONeill

    Uninsulated portions of insulated piping

    what I've come across Practical considerations 1) Ease of maintenance for things that a regularly un-bolted 2) concerns over corrosion of studs / flange itself (can be somewhat mitigated by coatings / material choice) 3) Ease of leak identification if left un-insulated. Technical / Design 1)...
  18. Andrew ONeill

    Thermography to survey pipe internal wall loss

    Not reliably, technically it could work, but the temp change is orders of magnitude lower than background noise levels (think issues like different surface colors, sun vs shade, and a whole host of other factors related to how thermal cameras work). But have seem it done extensively to locate...
  19. Andrew ONeill

    Code requirements around using 309L weld overlay as part of pressure boundary thickness

    1) General good practice is to ignore the weld overlay in calcs. I've seen plenty of pipes and vessels with weld overlays and have never seen anyone take credit for its thickness in the pressure boundary calcs, it has always been treated as an extra corrosion allowance. *There maybe some...
  20. Andrew ONeill

    RTJ Flange Failure at Low Loads

    My experience (although with smaller diameters) is leaks in RTJ's are normally related to thermal expansion issues and/or external loads on the flanges. However, if you have the chance, I'd cut out the RTJ flange and put in some RF flanges with a spiral wound gasket, or even better as you...

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