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  1. kyleShropshire

    Torque to rotate cylinder on two wheels with eccentric center of gravity

    I need to calculate the torque on the 20inch diameter wheels to rotate the 30,000lb 120inch diameter cylinder past the 90deg position where the center of gravity is 12.5inches from the rotational center. Wheels are linked mechanically and driven by single motor. Coefficient of friction between...
  2. kyleShropshire

    Reaction force from part rotation stopping

    Correct, as stated above I already asked. They couldn't explain it. Just when the ratio D/d was over 2 to "double the force". I have one idea that it could be due to the part geometry. The concentration of mass at the far end could need to be treated as a separate part with it's own cg and not...
  3. kyleShropshire

    Reaction force from part rotation stopping

    Yes, the CG height is lower on the strange shaped part. Which made me believe a smaller force is required to hold it in place since the inertia and mass are the same as the cylinder. But I was told the reaction force would actually increase, even though the CG is closer to the mounting end of...
  4. kyleShropshire

    Reaction force from part rotation stopping

    Moment of inertia and total mass are the same. CG height is different as shown.
  5. kyleShropshire

    Reaction force from part rotation stopping

    D is distance from top of part to center of gravity. d is distance from bottom of part to center of gravity. The bolts themselves are not relevant to the question and can be ignored, I only mentioned them as a description of how the real part is attached to the tilting table. The force...
  6. kyleShropshire

    Reaction force from part rotation stopping

    Thanks for the help so far. I have already done the bolted joint calcs and have that worked out. The question is about identical moment of inertia values but mass distribution changing. Does the reaction force change based on D/d ratio from center of mass as shown in my first message? Or does...
  7. kyleShropshire

    Reaction force from part rotation stopping

    Yes, that is exactly the situation.
  8. kyleShropshire

    Reaction force from part rotation stopping

    The cylinder has a flange on the base that is bolted to a tilting table. Imagine the cylinder axis being perpendicular to the floor and then tilted by the base until the axis is parallel with the ground. Assume the bolts are equally spaced with one at the 12 oclock position. I am looking for...
  9. kyleShropshire

    Reaction force from part rotation stopping

    I have a cylinder rotating about its base. When I decelerate to a stop is there a point where the ratio between the mass at the outer fibers and the center of gravity make a difference in calculating the reaction force? The cylinder base is bolted down with four bolts and I am calculating the...
  10. kyleShropshire

    Adding shims under key when keyway broached too tall

    Since these are custom 4140 gears I ended up having them put on a shaper and the keyways cut parallel to the bores. Made steel spacer-shims to bring the vertical clearance to 0.002in and standard keystock. I referenced an old Koike power drive design manual where it talked about toque of snug...
  11. kyleShropshire

    Adding shims under key when keyway broached too tall

    Does the sharp corner on the step-key shear plane reduce shear capacity? Also I would have to cut a larger keyway in the gear and I don't want to do that.
  12. kyleShropshire

    Adding shims under key when keyway broached too tall

    Going up to the next size key does not leave enough material between the keyway corners and the gear hub diameter and I would be afraid of it cracking.
  13. kyleShropshire

    Adding shims under key when keyway broached too tall

    I have two gears that have been keyed incorrectly. The widths on gears and shafts are correct. The depth of the keyway in the shafts are correct. One gear has been broached too tall by 0.02" and tapered 0.006". The other gear has been broached at an angle and leaves a keyway height of 0.502 on...
  14. kyleShropshire

    Design of tapered shaft friction coupling

    No, I had not thought about the impact loading increasing the force it took for the coupling to spin on the shaft.
  15. kyleShropshire

    Design of tapered shaft friction coupling

    The estimated 237kN impact hits at 34deg angle from vertical. I was worried about the impact exceeding the friction and the bolts supporting it.
  16. kyleShropshire

    Design of tapered shaft friction coupling

    There is a high probability of impact loading so I am attempting to keep a shallow angle to avoid excessive bolt loading. I realize there is no way you would know since I forgot to include that in my original post.
  17. kyleShropshire

    Design of tapered shaft friction coupling

    This application requires a specific type of titanium to avoid contaminating the part that touches the wheels. I will contact ringfeder and see if we can work out a way to use their design and still meet the material requirements.
  18. kyleShropshire

    Design of tapered shaft friction coupling

    I can thread some of the clearance holes so 2-4 M20 bolts will push it apart.
  19. kyleShropshire

    Design of tapered shaft friction coupling

    Yes, it should disassemble when the bolts are removed.
  20. kyleShropshire

    Design of tapered shaft friction coupling

    I'm designing a wheel that can be moved along a machined tube. I have chosen an 8deg taper between my split collar and clamp plates but that was just a guess. Are there any guidelines on split friction clamps that might reduce the number of design iterations I have to build and test...

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