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  1. gtaw

    WPS joint design

    Thanks for the clarification. Best regards - Al
  2. gtaw

    Hi, What is the meaning of the c

    The root of the groove weld is finished flush and the face of the groove weld is specified as concave. Both, because no method of mechanical finishing is specified, is as welded. The contours are preferences. As noted in one of the other responses, had there been a letter adjacent to the flush...
  3. gtaw

    WPS joint design

    Sorry, but I'm not sure I understand the question. I have no idea what UPN200 means. Is that a type of base metal? It doesn't appear to specify a shapp because it appears to relate to a structural angle and a structural channel. Are you asking as a designer or as a welder? As a designer, I...
  4. gtaw

    Is there a database to go from a materials analysis to a material?

    Take a look through the offerings from ASM, Metals Park, Ohio. Going back some twenty years ago they had a program that allowed one to input the chemistry and it would list several material specifications that had similar composition. As noted, to determine the specific specification requires...
  5. gtaw

    Understanding weld callout

    The welding symbol you've included is what I would call a legacy welding symbol, meaning is either from an "old" drawing or someone is using welding symbols from earlier than 1976! Good golly, they are nearly fifty years out of date! I noticed the symbol references MIL-W-8604. That's a welding...
  6. gtaw

    NFPA 13 2013 Tire storage

    Please tell me what a laced tire is? All that comes to mind is "Old Mother Hubbard" that lived in a laced high top shoe. Best regards - Al
  7. gtaw

    Welding of high strength grade 8.8 steel bolts

    I'm not sure, but you might want to take a look at the "Farm Code" for a welding project like this. Do an on line search for the Farm Code 2002. Best regards - Al
  8. gtaw

    AWS D1.1 - FILLET WELD BREAK TEST

    Hello ThaiVu; The applicable clauses in AWS D1.1:2020 are: Clause 6.10.1 for the visual examination of the completed fillet weld. Paraphrased: no cracks, no unfilled craters, weld size must be at least 5/16-inch (8 mm), weld convexity (profile) in accordance with figure 7.4, undercut no greater...
  9. gtaw

    stud weld - continuous breakage

    What type of stud welding equipment is being used? Are these actual studs or are they more like a projection weld in that there is a small nub that acts as a stand off? There are several variations and each has its own particularities. Consistent results require consistent welding parameters and...
  10. gtaw

    AWS D1.1 - FILLET WELD BREAK TEST

    I concur with DekDee. The T-joint is comprised of two plates cut with a saw so that the butting edge seats tight against the nonbutting member, i.e., you don't want to use a rolled edge with a radius against the nonbutting member. When the weld is loaded so the root of the weld is loaded in...
  11. gtaw

    Lamination in structural steel

    The discontinuity depicted by the first photograph is not a lamination nor is it a delamination. A lamination is a planar rolling discontinuity that lies parallel to the direction of roll and is typically about mid-thickness. It looks like a "hairline crack" that isn't open. If the "hairline...
  12. gtaw

    disbonding - crack problem CoCr-A welding on F6a material

    Base metal designations that I'm not familiar with, likewise, I'm not familiar with the filler metal designation. Best regards - Al
  13. gtaw

    Welding Rod placement in the Quiver question

    Per AWS D1.1 a low hydrogen electrode can be rebaked once at elevated temperature (around 500 degrees F if the time out of the heated electrode oven has been exceeded. If the low hydrogen electrode has been out of the heated electrode oven for less than the permitted exposure time, it can be...
  14. gtaw

    Effect on mechanical properties of welding stainless steel without gas purge

    AWS D1.6 is intended for structural welding of stainless steel. Generally, corrosion resistance isn't usually high on the list of priorities. As you observed, one can weld the austenitic stainless without gas backing on the second side while welding the first side and the mechanical properties...
  15. gtaw

    AWS D1.1 Prequalified Essential Variables

    You might also like to take a look at Annex P for more direction on the content of a prequalified WPS. This resource is often overlooked. As for why the code is laid out as it is, you would have to attend the committee meetings to hear their justifications. Best regards - Al
  16. gtaw

    AWS D1.1 Prequalified Essential Variables

    Remember that a prequalified WPS is written and is ready to be used for production without any testing. As such, it is prescriptive. There are limitations and restrictions that must be met in order for the WPS to be prequalified. If any of the variables is not in compliance, the WPS is not...
  17. gtaw

    Use of Nitrogen as Backing Gas

    I look at it this way. If nitrogen was inert, it shouldn't combine easily with other elements to form chemical compounds. So, the fact that we have ammonia, nitrous oxide, and numerous explosives containing nitrogen as a basic building block, it must not be inert. Best regards - Al
  18. gtaw

    FCAW issues - cracks

    Sounds like a welder skill issue provided you have already verified the welding parameters are those recommended by the manufacturer. As already mentioned, the electrode extension (CTWD) is one parameter that is often overlooked. FCAW is one process that should not be "set" by what feels right...
  19. gtaw

    Welding Duct Work

    Few things worse that inspecting and evaluating welds using photograph with low resolution. Dye penetrant inspection of intermittent fillet welds? On a ferromagnetic material? We're all going to die! Hire some welding inspectors to inspect the welds. Let them determine if the welds meet the...
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