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    Inspection of hole diameter

    I'm using touch points so I don't use any filtering. Now if i'm scanning then yes I would filter the data depending on the surface finish.
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    "Critical" or "Inspection" dimensions -- useful or waste of

    Doesn't "critical" basically makes or breaks the part for form and function? Choose the tightest toleranced dimensions imo.
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    Inspection of hole diameter

    Depending on what type of diameter it is. If it's a stud then use a minimum circumscribed best fit. If it's a hole, then use max inscribed best fit. For any other I use least squares (RMS) best fit.
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    Incoming Inspection Report Template

    Every company is different. But some of the standards should be, Company, Part#, Rev#, QTY# for traceability issues. Then of course list your CTQs that need to be checked at incoming.
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    Applying the appropriate tolerance..

    The usual tolerances I see are: X. +/-.015 XX. +/-.010 XXX. +/-.005 XXXX. +/-.0005 This is of course not metric.
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