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  1. Jerry66

    Discoloration on machined surface

    Thanks Saberblue, Just today I asked my boss to buy a ph meter, based on what tomwalz posted, and I was thankfull for his post he sent me in the right direction. You have given me more detail. Sounds like you know what your talking about, it makes sense. I will look into it. 25 years experience...
  2. Jerry66

    Discoloration on machined surface

    Thanks everyone. These are all great suggestions, I have thought about a ph test. This discoloration will show up on maybe 2 parts. Then maybe again 2 months later. On random machines. 25 years experience in aluminum die casting
  3. Jerry66

    Discoloration on machined surface

    No, the cnc machines have the same parts ran on them everyday. 25 years experience in aluminum die casting
  4. Jerry66

    Discoloration on machined surface

    Hey all, I am having a problem with discoloration on the machined surfaces of aluminum die castings. These parts are cast from A383 aluminum alloy. The discoloration is kinda a brownish colored tint, maybe a tarnished look. If I scratch it with a knife blade, it is shiny underneath, so it is on...
  5. Jerry66

    Quit a good job or not?

    It is rutine for the workers to come. They are for support and to set up equipment, they do not come to sort. We are tight with toyota, our owner is close to toyota. They love our work and quality. We have recieved awards and toyota continualy want us to take on new business. Our parent company...
  6. Jerry66

    Quit a good job or not?

    At my plant, we have a couple of customers who are offering us more business, but we do not have the capacity, once our new jobs start production, as I stated previously. This a good company, it will be here a long time. This is why I believe I could work here until I retire. Thats why it is a...
  7. Jerry66

    Quit a good job or not?

    Thanks for your advice JMW.
  8. Jerry66

    K mold testing

    OK, Thank you. I wiil look there. Jerry Davis, 25 years experience in aluminum die casting
  9. Jerry66

    Quit a good job or not?

    Thanks guys.
  10. Jerry66

    Quit a good job or not?

    Thanks moon161. I will keep that in mind.
  11. Jerry66

    K mold testing

    Yes I am looking for oxides in A383 aluminum alloy. Jerry Davis, 25 years experience in aluminum die casting
  12. Jerry66

    K mold testing

    Thanks for your response. I will look for permcoat. In the past I could pour 20 samples, no problem. Now I can only pour 10 or 12 and my mold is too hot, using the graphite spray. I wonder is there some type of ladle coating I can use? Jerry Davis, 25 years experience in aluminum die casting
  13. Jerry66

    Quit a good job or not?

    Hey guys, Thanks for your responces. It has got me thinking. I think I know what I will do.
  14. Jerry66

    K mold testing

    Does anyone know what I can use to coat a k mold. In the past I used a certain type of graphite, it worked great but I don't know where to get it. Currently I am using a dry graphite from a spray can, this not working too well. The mold is getting too hot and my samples have heat shrinkage.
  15. Jerry66

    Quit a good job or not?

    Hey all, I am trying to make a decision. I spent 20 years working in a large casting plant, gained a great deal of knowledge and experience. The plant closed, I then went to work in another casting plant, a new plant suplying parts to toyota. I have a great job here, working in qa lab making...
  16. Jerry66

    Checking phosphorus levels in an alloy via spectrometer

    my spectrometer is a shimadza OES-55OOII,Thanks for yor reply on this you have been very helpful, Thank you.
  17. Jerry66

    Checking phosphorus levels in an alloy via spectrometer

    This is in NH41, An aluminum alloy for die casting.
  18. Jerry66

    Checking phosphorus levels in an alloy via spectrometer

    Is phosphorus levels hard to detect by a spectrometer and should the results vary, like from .001 to .003 on the same sample?

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