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Ain't it beautiful? 4

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itsmoked

Electrical
Feb 18, 2005
19,114
US
Ran into this today at a facility..

Ain't it beautiful?

20200820_172605_cwusgo.jpg



20200820_172647_ccojdu.jpg



Crazy!!
beating-head-against-the-walltame_qadthz.gif



Keith Cress
kcress -
 
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But there is still space on the right hand side to cut more holes and install more stuff .......
Hand grenade time.

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P.E. Metallurgy, consulting work welcomed
 
Prior to joining my present employer I was retained as a contractor to investigate problems at a facility that had 'lightning' issues, losing random field devices, reliability issues, etc.

They were talking about drastic dollars to further lightning-proof the facility.

Visiting the site, the first control cabinet I opened looked like this, as did subsequent equipment cabinets. Wiring was a mess, as was equipment grounding and bonding.

I rendered a report that basically said "Bring the present installation up to a workmanlike condition, do a few things to properly ground and bond equipment, and THEN we'll talk about the BIG bill.

They did as the report suggested. That was fifteen years ago. No significant issues 'lightning-related' since then.

old field guy
 
I did the plans for a multi-building project.
The owners turned the contractor loose with no supervision.
I used 480 Volt distribution and local transformers to step down to 120/240 at each building.
Local grounds at each building/transformer.
We had an arcing failure on a transformer primary.
I was not involved in the diagnosis and repair.
Lightning was blamed, as well as the fact that this would not have happened if I had specified a grounding conductor with the feed conductors.
Because the contractor had ignored my conduit sizing, the conductors and conduit were dug up and replaced including a grounding conductor.
Really?
Lightning damage at the end of a couple of hundred feet of buried cable and no storm?
Later I was doing another project with the same electricians.
I checked their feeder connections.
Their terminal torque could be described as; "Hand tight and then back off a quarter turn".
Was it purposeful to generate extra work or gross incompetence?
With those boys, including the contractor, it may have been either, 50/50.

Bill
--------------------
"Why not the best?"
Jimmy Carter
 
If I was swinging open the door to a panel like that, I too would only hold onto the insulated handle of the screwdriver.
 
Management: “Does it work? Yes? Leave it.”


" We are all here on earth to help others; what on earth the others are here for I don't know." -- W. H. Auden
 
It closes with extreme prejudice. It works usually but those top two controllers don't light up so it's unclear if they are operating blind or dead as doornails. The machine is complex and old so until it starts failing in its mission nobody is willing to venture forth.

Ah, maybe they'll have me replace it eventually.

I'd probably drop in a PLC with a large touch screen. I've put in five control systems with 4 inch full color touch screens (inexpensive) and then the last machine I did I put in an 8" ($$$) screen simply because I couldn't fit the job on a 4".

This week I was asked to build a sixth unit (when I was humorously shown the above monster) and they said, "And make sure it has the BIG screen!"

Keith Cress
kcress -
 
Good question Dan.

Comp I have several that are getting close to 10 years. Can't say about 10 years or not yet.

I tend to make the screen backlights go out when not in use. I see that as the most likely failures. No reason for an LCD to die in 10 years. The power supplies are external so a lot less is available to croak.

Keith Cress
kcress -
 
I don't see a single green wire (typically earth ground) in that enclosure.

-AK2DM

~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
"It's the questions that drive us"
~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~

 
I think ground is running along the right hand wall of the box, and the camera angle is hiding one of the two screw terminal strips that are normally used for ground connections.

TTFN (ta ta for now)
I can do absolutely anything. I'm an expert! faq731-376 forum1529 Entire Forum list
 
Analog, ohh you of little faith...

Anyone can see the well thought out grounding plan that's meticulously implemented.

20200820_172612_-_Copy_r026b1.jpg



Further demonstration of the quality work!

Note even the detailed effort put forth as demonstrated by the tidy wire-nut application (left most).

20200820_172612_-_Copy_2_kmbgo5.jpg




And, while you have me wound-up let me show you the workman-like documentation provided.

20200820_172612_-_Copy_3_ju5vbc.jpg




Keith Cress
kcress -
 
Wire tags and notes on the box, wow. They out did themselves.

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P.E. Metallurgy, consulting work welcomed
 
Quite ingenious.

That's a very thoughtful effort at color coding using orange tape on the blue and red conductors in the middle photograph deserves honorable mention.

Compared to the inevitably missing comments files that one deals with with PLCs, the in-situ subpanel grafitti documentation in indelible marker has a certain, shall we say, appeal?

The whisker hanging out of the orange wire nut is undoubtedly labeled a 'test point' somewhere in the 'documentation'.

Keith, you're the Good Humor man today.
 
I like the fact that the connector marked "ALARM" have no wires connected (!)

The blue connector in the middle photo also appears to have the orange wire cut off?

Remember - More details = better answers
Also: If you get a response it's polite to respond to it.
 
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